FabDigitFabDigit

Steel En39-HR (Hot rolled)

Supply condition

Mill-supplied untreated bar; must be softened before machining because this grade air-hardens.

Standard cost $$

Values for the HR condition

Other En39 tempers and conditions

En39 is listed in 5 conditions; see the grade overview at En39.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ADefault
Solution annealed
Standard stock condition for machining of gear blanks prior to carburising.5508001823 HRC—
Normalized
Grain refinement before carburising; for this air-hardening grade a subcritical temper is normally added.7009501530 HRC5.8 % IACS
HRThis page
Hot rolled
Mill-supplied untreated bar; must be softened before machining because this grade air-hardens.8001,1001237 HRC5.8 % IACS
Carburised, hardened and tempered
Final service condition for gears and splines: hard wear-resistant case over a tough high-strength core.9501,2001160 HRC—
Quenched and tempered
Use when high core strength and toughness are needed without a hard case (shafts, bolts, links).1,0001,2501240 HRC—

What is En39-HR?

En39-HR is En39 supplied in the HR condition — mill-supplied untreated bar; must be softened before machining because this grade air-hardens. En39-HR has a yield strength of 800 MPa (116 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 86% of steel grades. Elongation at break is 12% and the elastic modulus is 207 GPa (30 Msi). En39-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). A is the default condition FabDigit quotes; HR is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 70/100, better than 87% of steel grades
  • High strength — 800 MPa (116 ksi), better than 86% of steel grades

Limitations

  • Difficult to weld — 10/100, worse than 99% of steel grades
  • Limited service temperature — 180°C (356 °F), worse than 98% of steel grades
  • Difficult to machine — 22/100, worse than 95% of steel grades
  • Limited formability — 15/100, worse than 87% of steel grades
  • Limited ductility — 12%, worse than 84% of steel grades

En39-HR properties

Typical room-temperature values for En39-HR; 22 are specific to this condition. Other listed values are En39 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

En39-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical15

En39-HR has a yield strength of 800 MPa (116 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 86% of steel grades. Elongation at break is 12% and the elastic modulus is 207 GPa (30 Msi).

Elastic (Young's) Modulus207 GPa30 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,100 MPa160 ksi
Yield Strength (0.2% offset)800 MPa116 ksi
Elongation at Break12%
Reduction in Area40%
Shear Strength660 MPa95.7 ksi
Fatigue Strength (Endurance Limit)500 MPa72.5 ksi
Fracture Toughness (K_IC)60 MPa·√m54.6 ksi·√in
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell340 HB
Hardness, Rockwell C37 HRC
Hardness, Vickers357 HV

Thermal6

En39-HR is rated for continuous service to 180°C (356 °F). It conducts heat at 34 W/m·K (19.6 BTU/hr·ft·°F), worse than 77% of steel grades. Thermal expansion is 11.8 µm/m·K (6.56 µin/in·°F).

Thermal Conductivity34 W/m·K19.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.8 µm/m·K6.6 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-70°C-94 °F

Electrical3

En39-HR conducts electricity at 5.8 % IACS, worse than 79% of steel grades.

Electrical Conductivity5.8 % IACS
Electrical Resistivity3×10⁻⁷ Ω·m11.8 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (14/100), better than 70% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended14/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air, attacked by acids and chlorides; requires oiling, phosphating, black oxide, plating or paint in service.

Sustainability4

Producing a kilogram of En39-HR takes about 34 MJ of energy and emits 2.5 kg of CO₂ — more than 82% of steel grades. Typical recycled content is 25%.

Embodied Energy (primary production)34 MJ/kg14,617 BTU/lb
Embodied Carbon (primary production)2.5 kg CO₂/kg
Embodied Water75 L/kg9 gal/lb
Typical Recycled Content25%

Manufacturability7

En39-HR's machinability is poor (22/100, worse than 95% of steel grades); weldability not recommended (10/100); formability poor (15/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityNot recommended10/100
Formability (cold)Poor15/100
Brazeability / SolderabilityFair45/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, nitride or plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with En39-HR

Is En39 easy to machine?

Machine in the softened (≤255 HB) condition with rigid setups and sharp carbide; the 4 % Ni content gives gummy chips, so use positive rake, generous coolant and finish-grind after case hardening.

Can En39 be welded?

Not recommended — air-hardening Ni-Cr-Mo composition cracks readily; if unavoidable, preheat 250–350 °C, use low-hydrogen consumables and temper immediately.

Can En39 be formed, bent or molded?

Hot forge 1050–1150 °C finishing above 900 °C followed by slow cool and softening anneal; cold forming is impractical.

What surface finishes work on En39?

Carburise 900–930 °C, refine/harden and temper 150–200 °C (sub-zero treatment often used to reduce retained austenite); protect with oil, phosphate, black oxide or plating since the steel has no corrosion resistance.

En39 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CEn39B / 835M150.12 – 0.180.15
Si0.1 – 0.350.25
Mn0.25 – 0.50.4
P≤ 0.04—
Smax; low-S aerospace variants ≤0.015≤ 0.04—
Ni3.9 – 4.34.1
Cr1 – 1.41.2
MoEn39A supplied with lower/limited Mo0.15 – 0.30.22
Febalance—

En39-HR — frequently asked

What is En39-HR used for?

En39-HR is typically used for gears, cam shafts and wear pins. In short: wear-resistant carburizing steel; mid-range core strength; air-hardening, not weldable.

What is the yield strength of En39-HR?

En39-HR has a typical yield strength of 800 MPa (116 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 86% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is En39-HR easy to machine?

Not especially — machinability is rated poor (22/100, worse than 95% of steel grades). Machine in the softened (≤255 HB) condition with rigid setups and sharp carbide; the 4 % Ni content gives gummy chips, so use positive rake, generous coolant and finish-grind after case hardening.

Can En39-HR be welded?

Not readily — weldability is rated not recommended (10/100). Not recommended — air-hardening Ni-Cr-Mo composition cracks readily; if unavoidable, preheat 250–350 °C, use low-hydrogen consumables and temper immediately.

What surface finishes work on En39-HR?

Carburise 900–930 °C, refine/harden and temper 150–200 °C (sub-zero treatment often used to reduce retained austenite); protect with oil, phosphate, black oxide or plating since the steel has no corrosion resistance.

Can En39-HR be formed, bent or molded?

Hot forge 1050–1150 °C finishing above 900 °C followed by slow cool and softening anneal; cold forming is impractical.

What is the maximum service temperature of En39-HR?

En39-HR is rated for continuous use to about 180°C (356 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between En39-A and En39-QT?

A is the default condition — standard stock condition for machining of gear blanks prior to carburising. QT: use when high core strength and toughness are needed without a hard case (shafts, bolts, links). Yield strength is 550 MPa in A versus 1,000 MPa in QT.

Sources

  1. BS 970-3: Wrought steels for mechanical and allied engineering purposes — 835M15 (En39B) — BSI (1991)
  2. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels and High-Performance Alloys (carburising alloy steels) — ASM International (1990)
  3. ASM Handbook Vol.4 — Heat Treating (carburising of Ni-Cr-Mo gear steels) — ASM International (1991)
  4. Alloy gear-steel stockist datasheets for 835M15 / En39B bar — various UK/EU stockists (2023)
  5. (12Cr2Ni4A/18Cr2Ni4WA) — Mysteel / 1688 (2025)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.