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Steel 1139-HR (Hot rolled)

Supply condition

AISI/SAE 1139 · UNS G11390

Lowest-cost form for parts that will be fully machined or later heat treated.

Budget cost $

Values for the HR condition

Other 1139 tempers and conditions

1139 is listed in 9 conditions; see the grade overview at 1139.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
HRThis page
Hot rolled
Lowest-cost form for parts that will be fully machined or later heat treated.3456201611 HRC10 % IACS
Annealed
Softest condition, used before severe machining or when maximum dimensional stability matters.345570228 HRC10.5 % IACS
Normalized
Refines forging/rolling structure and gives uniform mid-range strength before final machining.3806552011 HRC10 % IACS
Cold Drawn, Stress Relieved
Choose when heavy asymmetric machining would otherwise cause the part to bow.5306401410 HRC10 % IACS
CDDefault
Cold drawn
Standard stocked condition: best size tolerance, straightness and chip control for screw-machine work.56565512192 HB—
Induction hardened
Pick for wear surfaces and bearing journals where the machined core toughness is retained.5707001154 HRC9.5 % IACS
oil quenched from ~845 °C, tempered high
Tough, readily machinable strength level for shafts and studs with moderate loading.6608301724 HRC9.5 % IACS
oil quenched, tempered ~540 °C
Common through-hardened level for higher-load shafts, pins and threaded fasteners.7809501530 HRC—
oil quenched, tempered ~455 °C
Highest practical through-hardened level; accept reduced toughness and machinability.9301,1201236 HRC9 % IACS

What is 1139-HR?

1139-HR is 1139 supplied in the HR condition — lowest-cost form for parts that will be fully machined or later heat treated. 1139-HR has a yield strength of 345 MPa (50 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 75% of steel grades. Elongation at break is 16% and the elastic modulus is 200 GPa (29 Msi). 1139-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). CD is the default condition FabDigit quotes; HR is available on request or by drawing note.

Advantages

  • Easy to machine — 68/100, better than 95% of steel grades
  • Low embodied carbon — 1.9 kg CO₂/kg, better than 92% of steel grades
  • Conducts heat well — 50 W/m·K (28.9 BTU/hr·ft·°F), better than 87% of steel grades
  • High electrical conductivity — 10 % IACS, better than 83% of steel grades

Limitations

  • Hard to polish — 40/100, worse than 96% of steel grades
  • Low strength — 345 MPa (50 ksi), worse than 75% of steel grades

1139-HR properties

Typical room-temperature values for 1139-HR; 23 are specific to this condition. Other listed values are 1139 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

1139-HR has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,495°C2,723 °F

Mechanical13

1139-HR has a yield strength of 345 MPa (50 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 75% of steel grades. Elongation at break is 16% and the elastic modulus is 200 GPa (29 Msi).

Elastic (Young's) Modulus200 GPa29 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus140 GPa20.3 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)620 MPa89.9 ksi
Yield Strength (0.2% offset)345 MPa50 ksi
Elongation at Break16%
Reduction in Area40%
Shear Strength375 MPa54.4 ksi
Fatigue Strength (Endurance Limit)280 MPa40.6 ksi
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell179 HB
Hardness, Rockwell B89 HRB

Thermal6

1139-HR is rated for continuous service to 400°C (752 °F). It conducts heat at 50 W/m·K (28.9 BTU/hr·ft·°F), better than 87% of steel grades. Thermal expansion is 11.7 µm/m·K (6.5 µin/in·°F).

Thermal Conductivity50 W/m·K28.9 BTU/hr·ft·°F
Specific Heat Capacity470 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.7 µm/m·K6.5 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-20°C-4 °F

Electrical3

1139-HR conducts electricity at 10 % IACS, better than 83% of steel grades.

Electrical Conductivity10 % IACS
Electrical Resistivity1.7×10⁻⁷ Ω·m6.69 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.62 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryRusts freely in humid air, water and salt; MnS inclusions act as pit initiation sites. Requires oil, phosphate, zinc plating or paint. Resists dry hydrocarbons and neutral oils; attacked by acids.

Sustainability4

Producing a kilogram of 1139-HR takes about 25 MJ of energy and emits 1.9 kg of CO₂ — less than 82% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)25 MJ/kg10,748 BTU/lb
Embodied Carbon (primary production)1.9 kg CO₂/kg
Embodied Water45 L/kg5.4 gal/lb
Typical Recycled Content30%

Manufacturability7

1139-HR's machinability is good (68/100, better than 95% of steel grades); weldability poor (30/100); formability fair (40/100).

MachinabilityGood68/100
Machinability Rating (AISI 1212 = 100 %)66%
WeldabilityPoor30/100
Formability (cold)Fair40/100
Brazeability / SolderabilityGood55/100
PolishabilityFair40/100
Anodizing Responsen/a — ferrous alloy; use zinc/black oxide/phosphate or nitride instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 1139-HR

Is 1139 easy to machine?

Excellent chip breaking from MnS; run 20–30% higher surface speed than 1045, carbide inserts, positive rake, light sulfurized oil or coolant.

Can 1139 be welded?

Not recommended for structural welds — high S plus ~0.40 C promotes hot cracking and hard HAZ; if welded, preheat 200–300 °C, low-hydrogen consumables and post-weld stress relief.

Can 1139 be formed, bent or molded?

Poor cold formability, especially transverse; hot forge 1150–1230 °C and finish above 900 °C, then normalize.

What surface finishes work on 1139?

No anodizing; protect with zinc or zinc-nickel plating, black oxide, phosphate-and-oil, or paint. Sulfide stringers limit mirror polish and can leave micro-pits after plating.

1139 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE J403 / ASTM A29 heat analysis0.35 – 0.430.39
Mn1.35 – 1.651.5
P≤ 0.040.02
Sresulfurized for machinability0.13 – 0.20.16
Sinot normally specified for resulfurized grades≤ 0.10.05
Febalance—

1139-HR — frequently asked

What is 1139-HR used for?

1139-HR is typically used for shafts, studs and bolts. In short: free-machining 1140 equivalent; heat-treatable to 38 HRC; poor weldability by design.

What is the yield strength of 1139-HR?

1139-HR has a typical yield strength of 345 MPa (50 ksi) and a tensile strength of 620 MPa (89.9 ksi) — weaker than 75% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is 1139-HR easy to machine?

Reasonably — machinability is rated good (68/100, better than 95% of steel grades). Excellent chip breaking from MnS; run 20–30% higher surface speed than 1045, carbide inserts, positive rake, light sulfurized oil or coolant.

Can 1139-HR be welded?

Not readily — weldability is rated poor (30/100). Not recommended for structural welds — high S plus ~0.40 C promotes hot cracking and hard HAZ; if welded, preheat 200–300 °C, low-hydrogen consumables and post-weld stress relief.

What surface finishes work on 1139-HR?

No anodizing; protect with zinc or zinc-nickel plating, black oxide, phosphate-and-oil, or paint. Sulfide stringers limit mirror polish and can leave micro-pits after plating.

Can 1139-HR be formed, bent or molded?

Poor cold formability, especially transverse; hot forge 1150–1230 °C and finish above 900 °C, then normalize.

What is the maximum service temperature of 1139-HR?

1139-HR is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 1139-CD and 1139-HR?

CD is the default condition — standard stocked condition: best size tolerance, straightness and chip control for screw-machine work. HR: lowest-cost form for parts that will be fully machined or later heat treated. Yield strength is 565 MPa in CD versus 345 MPa in HR.

Sources

  1. SAE J403 — Chemical Compositions of SAE Carbon Steels — SAE International (2014)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought, General Requirements — ASTM (2020)
  3. ASTM A108 — Steel Bar, Carbon and Alloy, Cold-Finished — ASTM (2018)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.16 — Machining — ASM International (1989)
  6. GB/T 8731 (Y40Mn comparable grade) — SAC (2008)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.