XPP D90
Grade
GB GB/T 25325
D90 = xPP-90
Pick for heavy-duty packaging and tooling trays that need higher bearing load and dent resistance; the 0.09 g/cm³ density adds weight and cost over the standard board.
Values for the D90 condition
Other XPP grades and fills
XPP is listed in 7 conditions; see the grade overview at XPP.
Compare all 7 grades and fillsHide
| Grade · open for datasheet | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness |
|---|---|---|---|---|---|
XPP-30 | Choose for light cushioning and insulation where minimum weight is the priority and loads are small; the 0.006 GPa modulus limits any load-bearing use. | — | 0.3 | 30 | — |
Flame-retardant grade | Pick for rail-vehicle and appliance liners required to meet UL 94 HF-1 or GB 8624 B1, usually via a halogen-free phosphorus system; service temperature is capped at 95 °C. | — | 0.55 | 18 | — |
Carbon-black conductive grade | Choose the carbon-black grade when genuinely conductive shielding packaging at 10⁴–10⁶ Ω is needed to ship sensitive devices; colour is fixed black and tensile strength falls to 0.55 MPa. | — | 0.55 | 15 | — |
Antistatic / dissipative grade | Use for electronic-component cushions and returnable-box liners that must dissipate static charge, holding 0.06 g/cm³ density and 0.6 MPa tensile strength. | — | 0.6 | 22 | — |
D60Default XPP-60 | Use as the default density for general cushioning, thermoformed liners and light sandwich cores, balancing 0.65 MPa tensile strength against a 0.015 GPa modulus. | — | 0.65 | 25 | — |
D90This page XPP-90 | Pick for heavy-duty packaging and tooling trays that need higher bearing load and dent resistance; the 0.09 g/cm³ density adds weight and cost over the standard board. | — | 1 | 22 | — |
XPP-130 | Choose as a composite sandwich core co-pressed with GF/PP skins, where the 0.038 GPa modulus and shear strength are highest; 130 kg/m³ is the heaviest and least compliant option. | — | 2 | 18 | — |
What is XPP D90?
XPP D90 is XPP in the D90 grade — pick for heavy-duty packaging and tooling trays that need higher bearing load and dent resistance; the 0.09 g/cm³ density adds weight and cost over the standard board. XPP D90 has a tensile strength of 1 MPa (0.145 ksi), weaker than 86% of polymer grades. Elongation at break is 22% and the elastic modulus is 0.03 GPa (0.0036 Msi). XPP D90 has a density of 0.09 g/cm³ (0.0033 lb/in³), lighter than 86% of polymer grades. Its glass-transition temperature is -10°C (14 °F). D60 is the default condition FabDigit quotes; D90 is available on request or by drawing note.
Advantages
- Good corrosion resistance — 92/100, better than 91% of polymer grades
- Lightweight — 0.09 g/cm³ (0.0033 lb/in³), better than 86% of polymer grades
- Low embodied carbon — 2.8 kg CO₂/kg, better than 86% of polymer grades
- Forms and bends easily — 85/100, better than 81% of polymer grades
Limitations
- Poor heat conductor — 0.04 W/m·K (0.0237 BTU/hr·ft·°F), worse than 86% of polymer grades
- Degrades in UV without stabilisers — 25/100, worse than 76% of polymer grades
XPP D90 properties
Typical room-temperature values for XPP D90; 10 are specific to this condition. Other listed values are XPP reference data and may not represent this condition. Bars are the position among polymer grades.
Physical5
XPP D90 has a density of 0.09 g/cm³ (0.0033 lb/in³), lighter than 86% of polymer grades. Its glass-transition temperature is -10°C (14 °F).
Mechanical12
XPP D90 has a tensile strength of 1 MPa (0.145 ksi), weaker than 86% of polymer grades. Elongation at break is 22% and the elastic modulus is 0.03 GPa (0.0036 Msi).
Thermal8
XPP D90 is rated for continuous service to 105°C (221 °F). It conducts heat at 0.04 W/m·K (0.0237 BTU/hr·ft·°F), worse than 86% of polymer grades. Thermal expansion is 90 µm/m·K (50 µin/in·°F).
Electrical5
XPP D90 has an electrical resistivity of 1×10¹³ Ω·m.
Chemical & Environmental3
Corrosion resistance is excellent (92/100), better than 91% of polymer grades. UV resistance is poor.
Sustainability4
Producing a kilogram of XPP D90 takes about 85 MJ of energy and emits 2.8 kg of CO₂ — less than 79% of polymer grades. Typical recycled content is 10%.
Manufacturability6
XPP D90's machinability is good (60/100, better than 51% of polymer grades); weldability very good (70/100); formability excellent (85/100).
Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.
Working with XPP D90
Is XPP easy to machine?
Hot knife or hot wire, die cutting, waterjet and high-speed CNC milling all work. For milling use sharp single-flute cutters at high spindle speed and low feed to prevent melting and chip welding.
Can XPP be welded?
PP-to-PP joints can be made by hot-plate, hot-air or ultrasonic welding. Double-sided tape and hot-melt adhesive are also used; flame or corona treatment first raises surface energy.
Can XPP be formed, bent or molded?
Sheet softens at about 150-165 C for vacuum or pressure thermoforming and can be press-laminated with GF-PP skins into sandwich panels. Unlike EPP beads it cannot be steam-molded into complex three-dimensional parts.
What surface finishes work on XPP?
Surface energy is low, so corona or plasma treatment plus a PP-specific primer is required before painting or printing. Co-extruded PP film or laminated nonwoven facings give a finished surface directly.
XPP chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| talc / nucleating agent | 0.3 – 3 | 1 |
| physical blowing agent residue (CO2 / n- | 0.1 – 2 | 0.5 |
| cell-size regulator, antioxidant, proces | 0.2 – 1.5 | 0.5 |
| optional flame retardant (halogen-free PFR variant only | 0 – 12 | 0 |
| optional carbon black / antistatCN / ESD variants only | 0 – 8 | 0 |
| polypropylene (high melt strength homopo | ≥ 90 (balance) | — |
XPP D90 — frequently asked
What is XPP D90 used for?
XPP D90 is typically used for lightweight structural core panels, thermoformed packaging trays, automotive underbody shields, construction insulation boards and reusable container panels. In short: stiffest extruded polyolefin foam; 100 C service temperature; thermoformable board stock.
What is the tensile strength of XPP D90?
XPP D90 has a typical tensile strength of 1 MPa (0.145 ksi) — weaker than 86% of polymer grades. Strength varies by condition: see the 7 listed tempers.
Is XPP D90 easy to machine?
Reasonably — machinability is rated good (60/100, better than 51% of polymer grades). Hot knife or hot wire, die cutting, waterjet and high-speed CNC milling all work. For milling use sharp single-flute cutters at high spindle speed and low feed to prevent melting and chip welding.
Can XPP D90 be welded?
Yes — weldability is rated very good (70/100). PP-to-PP joints can be made by hot-plate, hot-air or ultrasonic welding. Double-sided tape and hot-melt adhesive are also used; flame or corona treatment first raises surface energy.
What surface finishes work on XPP D90?
Surface energy is low, so corona or plasma treatment plus a PP-specific primer is required before painting or printing. Co-extruded PP film or laminated nonwoven facings give a finished surface directly.
Can XPP D90 be formed, bent or molded?
Sheet softens at about 150-165 C for vacuum or pressure thermoforming and can be press-laminated with GF-PP skins into sandwich panels. Unlike EPP beads it cannot be steam-molded into complex three-dimensional parts.
What is the maximum service temperature of XPP D90?
XPP D90 is rated for continuous use to about 105°C (221 °F), and briefly to 130°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
Sources
- ASTM D3575 Standard Test Methods for Flexible Cellular Materials Made from Olefin Polymers — ASTM International (2020)
- UL 94 Tests for Flammability of Plastic Materials (HBF/HF-1 foam classes) — UL (2023)
- Engineered Materials Handbook Vol. 2: Engineering Plastics — ASM International (1988)
- High melt strength PP foam sheet technical data (extruded PP foam producers) — various (Borealis/JSP/Sekisui-type suppliers) (2023)
Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.