FabDigit

PEKK-ESD · reinforced grade

PEKK-ESD CF-ESD

Properties of the CF-ESD condition, compared with the other PEKK-ESD grades.

Pick when stiffness and dimensional stability dominate and 10⁴–10⁶ Ω surface resistance is acceptable; more anisotropic and abrasive to nozzles/tools.

3D printingSpecialty cost $$$$$

What is PEKK-ESD CF-ESD?

PEKK-ESD CF-ESD is PEKK-ESD in the CF-ESD grade — pick when stiffness and dimensional stability dominate and 10⁴–10⁶ Ω surface resistance is acceptable; more anisotropic and abrasive to nozzles/tools. PEKK-ESD CF-ESD has a yield strength of 78 MPa (11.3 ksi) and a tensile strength of 105 MPa (15.2 ksi) — stronger than 85% of polymer grades. Elongation at break is 1.5% and the elastic modulus is 12 GPa (1.74 Msi). PEKK-ESD CF-ESD has a density of 1.4 g/cm³ (0.0506 lb/in³), heavier than 79% of polymer grades. Its glass-transition temperature is 162°C (324 °F). CNT-XZ is the default condition FabDigit quotes; CF-ESD is available on request or by drawing note.

Advantages

  • Conducts heat well — 0.55 W/m·K (0.318 BTU/hr·ft·°F), better than 99% of polymer grades
  • Stiff — 12 GPa (1.74 Msi), better than 97% of polymer grades
  • Good corrosion resistance — 92/100, better than 91% of polymer grades
  • High service temperature — 220°C (428 °F), better than 89% of polymer grades
  • High strength — 78 MPa (11.3 ksi), better than 85% of polymer grades

Limitations

  • High embodied carbon — 18 kg CO₂/kg, worse than 99% of polymer grades
  • Limited ductility — 1.5%, worse than 97% of polymer grades
  • Heavy — 1.4 g/cm³ (0.0506 lb/in³), worse than 79% of polymer grades
  • Difficult to machine — 45/100, worse than 77% of polymer grades

PEKK-ESD CF-ESD properties

Typical room-temperature values for PEKK-ESD CF-ESD — 10 properties are specific to this condition; the rest are grade-level values shared by every PEKK-ESD grade. Each bar shows where the value sits among the polymer grades in FabDigit's library — further right is higher.

Physical5

PEKK-ESD CF-ESD has a density of 1.4 g/cm³ (0.0506 lb/in³), heavier than 79% of polymer grades. Its glass-transition temperature is 162°C (324 °F).

Density1.4 g/cm³0.05 lb/in³
Melting Temperature (Tm)305°C581 °F
Glass Transition (Tg)162°C324 °F
Water Absorption (24 h)0.14%
Water Absorption (Saturation)0.5%

Mechanical14

PEKK-ESD CF-ESD has a yield strength of 78 MPa (11.3 ksi) and a tensile strength of 105 MPa (15.2 ksi) — stronger than 85% of polymer grades. Elongation at break is 1.5% and the elastic modulus is 12 GPa (1.74 Msi).

Elastic (Young's) Modulus12 GPa1.7 Msi
Shear Modulus1.3 GPa0.18 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)105 MPa15.2 ksi
Yield Strength (0.2% offset)78 MPa11.3 ksi
Elongation at Break1.5%
Compressive Strength115 MPa16.7 ksi
Compressive Modulus3.2 GPa0.46 Msi
Flexural Strength170 MPa24.7 ksi
Flexural Modulus11 GPa1.6 Msi
Shear Strength55 MPa8 ksi
Izod Impact, Notched32 J/m0.6 ft·lbf/in
Hardness, Shore D86 Shore D
Hardness, Rockwell M100 HRM

Thermal10

PEKK-ESD CF-ESD is rated for continuous service to 220°C (428 °F). It conducts heat at 0.55 W/m·K (0.318 BTU/hr·ft·°F), better than 99% of polymer grades. Thermal expansion is 18 µm/m·K (10 µin/in·°F).

Thermal Conductivity0.55 W/m·K0.32 BTU/hr·ft·°F
Specific Heat Capacity1,050 J/kg·K0.25 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)18 µm/m·K10 µin/in·°F
Max Service Temperature (continuous)220°C428 °F
Min Service Temperature-50°C-58 °F
Heat Deflection Temp. @ 0.45 MPa175°C347 °F
Heat Deflection Temp. @ 1.8 MPa158°C316 °F
Flammability (UL 94)V-0 at 1.5 mm (inherently flame retardant, halogen free); very low smoke and heat release
Limiting Oxygen Index40%
Max Service Temperature (short-term)280°C536 °F

Electrical3

PEKK-ESD CF-ESD has an electrical resistivity of 10,000 Ω·m.

Electrical Resistivity10,000 Ω·m3.94×10¹¹ µΩ·in
Volume Resistivity1,000,000 Ω·cm
Surface Resistivity100,000 Ω

Chemical & Environmental3

Corrosion resistance is excellent (92/100), better than 91% of polymer grades. UV resistance is very good.

Corrosion ResistanceExcellent92/100
UV / Weathering ResistanceVery good70/100
Chemical Resistance SummaryExcellent against hydrocarbons, jet fuel, hydraulic fluids, dilute acids/bases, steam and radiation; attacked only by concentrated sulfuric acid and some halogenated/aromatic solvents at elevated temperature.

Sustainability4

Producing a kilogram of PEKK-ESD CF-ESD takes about 350 MJ of energy and emits 18 kg of CO₂ — more than 100% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)350 MJ/kg150,473 BTU/lb
Embodied Carbon (primary production)18 kg CO₂/kg
Embodied Water600 L/kg71.9 gal/lb
Typical Recycled Content0%

Manufacturability8

PEKK-ESD CF-ESD's machinability is fair (45/100, worse than 77% of polymer grades); weldability poor (30/100); formability poor (20/100).

MachinabilityFair45/100
WeldabilityPoor30/100
Formability (cold)Poor20/100
PolishabilityFair50/100
Mold Shrinkage1%
Melt Flow Rate4 g/10 min
Processing Melt Temperature (typ.)390°C734 °F
Mold Temperature (typ.)190°C374 °F

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other PEKK-ESD grades and fills

PEKK-ESD is also supplied in 5 other conditions. The full side-by-side table is on the PEKK-ESD overview.

Working with PEKK-ESD CF-ESD

Is PEKK-ESD easy to machine?

Machines like PEEK but the CNT/carbon filler is abrasive — use sharp polished carbide or diamond-coated tools, high speed, light feeds, air or mist cooling, and stress-relieve near Tg before final passes.

Can PEKK-ESD be welded?

No solvent bonding; joining is by ultrasonic/laser/hot-plate welding at PAEK temperatures or by mechanical fasteners and high-temperature epoxy after plasma/abrasion prep.

Can PEKK-ESD be formed, bent or molded?

FDM needs ~400 °C liquefier with a 190–200 °C heated chamber and dried filament (<0.05 % moisture); injection molding needs 370–400 °C melt, 175–200 °C mold and slow cooling for consistent crystallinity.

What surface finishes work on PEKK-ESD?

Vapor smoothing is not applicable; bead-blast or sand and lightly buff. Do not paint or coat with insulating films if the ESD surface path must be preserved — conductivity comes from the bulk filler network.

PEKK-ESD chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
carbon nanotubes (MWCNT)conductive network for 10^6–10^9 Ω surface resistance1 – 42.5
processing additives / pigments0 – 10.3
poly(ether ketone ketone) (PEKK) resinterephthaloyl/isophthaloyl (T/I) ratio sets Tm and crystallization rate≥ 95 (balance)

PEKK-ESD CF-ESD — frequently asked

What is PEKK-ESD CF-ESD used for?

PEKK-ESD CF-ESD is typically used for aerospace ducting, fuel system parts and ESD-critical tooling. In short: ESD-safe high-performance PEKK.

What is the yield strength of PEKK-ESD CF-ESD?

PEKK-ESD CF-ESD has a typical yield strength of 78 MPa (11.3 ksi) and a tensile strength of 105 MPa (15.2 ksi) — stronger than 85% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is PEKK-ESD CF-ESD easy to machine?

Reasonably — machinability is rated fair (45/100, worse than 77% of polymer grades). Machines like PEEK but the CNT/carbon filler is abrasive — use sharp polished carbide or diamond-coated tools, high speed, light feeds, air or mist cooling, and stress-relieve near Tg before final passes.

Can PEKK-ESD CF-ESD be welded?

Not readily — weldability is rated poor (30/100). No solvent bonding; joining is by ultrasonic/laser/hot-plate welding at PAEK temperatures or by mechanical fasteners and high-temperature epoxy after plasma/abrasion prep.

What surface finishes work on PEKK-ESD CF-ESD?

Vapor smoothing is not applicable; bead-blast or sand and lightly buff. Do not paint or coat with insulating films if the ESD surface path must be preserved — conductivity comes from the bulk filler network.

Can PEKK-ESD CF-ESD be formed, bent or molded?

FDM needs ~400 °C liquefier with a 190–200 °C heated chamber and dried filament (<0.05 % moisture); injection molding needs 370–400 °C melt, 175–200 °C mold and slow cooling for consistent crystallinity.

What is the maximum service temperature of PEKK-ESD CF-ESD?

PEKK-ESD CF-ESD is rated for continuous use to about 220°C (428 °F), and briefly to 280°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in PEKK-ESD CF-ESD?

Yes — PEKK-ESD CF-ESD is available for 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Antero 840CN03 (PEKK-based ESD FDM material) datasheetStratasys (2023)
  2. Kepstan PEKK 6000/7000 series product dataArkema (2022)
  3. PAEK/high-temperature thermoplastics property overviewASM International (2016)
  4. CAMPUS / UL Prospector PAEK compound entriesCAMPUS Plastics (2024)
  5. ANSI/ESD S541 and IEC 61340-5-1 surface resistance classificationESD Association / IEC (2019)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.