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PEKK-ESD vs PPS

Polymer · grade comparison

PEKK-ESD and PPS are both polymer grades, both high performance plastic. Both yield at about 78 MPa — strength does not separate them. PPS is the more ductile: elongation 5% versus 3% for PEKK-ESD. PPS is stiffer (3.8 GPa vs 3.5 GPa).

PPSChoose it when the part is bent, formed or impact-loaded.

PEKK-ESD vs PPS: properties

PEKK-ESDPPS

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

3.5 GPa0.51 Msi
3.8 GPa0.55 Msi

Shear Modulus

1.3 GPa0.18 Msi
1.4 GPa0.2 Msi

Poisson's Ratio

0.4
0.37

Tensile Strength (Ultimate)

82 MPa11.9 ksi
78 MPa11.3 ksi

Yield Strength (0.2% offset)

78 MPa11.3 ksi
75 MPa10.9 ksi

Elongation at Break

3%
5%

Compressive Strength

115 MPa16.7 ksi
120 MPa17.4 ksi

Compressive Modulus

3.2 GPa0.46 Msi
3.5 GPa0.51 Msi

Flexural Strength

128 MPa18.6 ksi
130 MPa18.9 ksi

Flexural Modulus

3.6 GPa0.52 Msi
3.9 GPa0.57 Msi

Shear Strength

55 MPa8 ksi
65 MPa9.4 ksi

Fracture Toughness (K_IC)

3.2 MPa·√m2.9 ksi·√in
—

Izod Impact, Notched

32 J/m0.6 ft·lbf/in
25 J/m0.47 ft·lbf/in

Hardness, Shore D

86 Shore D
88 Shore D

Hardness, Rockwell M

100 HRM
95 HRM

Hardness, Rockwell R

125 HRR
123 HRR

Physical

Density and transition temperatures.

Density

1.33 g/cm³0.05 lb/in³
1.35 g/cm³0.05 lb/in³

Melting Temperature (Tm)

305°C581 °F
280°C536 °F

Glass Transition (Tg)

162°C324 °F
88°C190 °F

Water Absorption (24 h)

0.14%
0.03%

Water Absorption (Saturation)

0.5%
0.1%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.29 W/m·K0.17 BTU/hr·ft·°F

Specific Heat Capacity

1,050 J/kg·K0.25 BTU/lb·°F
1,000 J/kg·K0.24 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

42 µm/m·K23.3 µin/in·°F
52 µm/m·K28.9 µin/in·°F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Heat Deflection Temp. @ 0.45 MPa

175°C347 °F
240°C464 °F

Heat Deflection Temp. @ 1.8 MPa

158°C316 °F
110°C230 °F

Vicat Softening Point (B50)

170°C338 °F
—

Limiting Oxygen Index

40%
47%

Max Service Temperature (short-term)

280°C536 °F
260°C500 °F

Same in both: Max Service Temperature (continuous) 220°C428 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

10,000 Ω·m3.94×10¹¹ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Volume Resistivity

1,000,000 Ω·cm
1×10¹⁶ Ω·cm

Surface Resistivity

1×10⁸ Ω
1×10¹⁵ Ω

Dielectric Strength

—
18 kV/mm457 V/mil

Dielectric Constant (1 MHz)

—
3.1

Dissipation Factor (1 MHz)

—
0.0013

Comparative Tracking Index (CTI)

—
175 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

UV / Weathering Resistance

70 / 100
35 / 100

Same in both: Corrosion Resistance 92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
60 / 100

Formability (cold)

20 / 100
15 / 100

Polishability

50 / 100
60 / 100

Mold Shrinkage

1%
1.2%

Melt Flow Rate

4 g/10 min
—

Processing Melt Temperature (typ.)

390°C734 °F
320°C608 °F

Mold Temperature (typ.)

190°C374 °F
140°C284 °F

Same in both: Weldability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

350 MJ/kg150,473 BTU/lb
115 MJ/kg49,441 BTU/lb

Embodied Carbon (primary production)

18 kg CO₂/kg
6.2 kg CO₂/kg

Embodied Water

600 L/kg71.9 gal/lb
300 L/kg35.9 gal/lb

Typical Recycled Content

0%
2%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

62 kN·m/kg
58 kN·m/kg

Specific Stiffness (E / density)

2.6 MN·m/kg
2.8 MN·m/kg

Modulus of Resilience

869 kJ/m³
740 kJ/m³

Same in both: Thermal Diffusivity 0.2 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleStratasys Antero 840CN03PPS

Manufacturing and finishing

CapabilityPEKK-ESDPPS
3D printingYes—
CNC machining—Yes
Sheet metal—Yes
Injection molding—Yes
Default condition—Unfilled
Relative cost$$$$$ Specialty$$$$$ Specialty
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Chrome Plating (Plastic)—Yes
Conductive CoatingYes—
Dyeing (Nylon)Yes—
Primer CoatingYes—
Spray Painting—Yes
Tinted CoatingYes—
Vacuum MetallizationYes—
Waterproof CoatingYes—

They share 4 finishes: EMI Shielding Coating, Painting, Soft Touch Coating, UV Coating.

PEKK-ESD vs PPS — frequently asked

What is the difference between PEKK-ESD and PPS?

PEKK-ESD and PPS are both polymer grades, both high performance plastic. Both yield at about 78 MPa — strength does not separate them. PPS is the more ductile: elongation 5% versus 3% for PEKK-ESD.

Which is cheaper, PEKK-ESD or PPS?

Both sit in the same relative cost tier ($$$$$, specialty); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose PEKK-ESD over PPS?

Pick PPS when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PEKK-ESD and PPS side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.