FabDigitFabDigit

Extem XH1015 UNF

Reinforced grade · default condition

UNF = unfilled / Natural (transparent amber) injection-molding pellet

Default choice for thin-wall connectors, sockets and lenses needing 260 °C Tg with maximum ductility and dielectric performance.

High cost $$$$

Values for the UNF condition

Other Extem XH1015 grades and fills

Extem XH1015 is listed in 4 conditions; see the grade overview at Extem XH1015.

Compare all 4 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
PTFE-lubricated bearing/wear compound
Choose for unlubricated sliding contact at 200 °C+ where low friction and low wear rate dominate over strength.9090885 Shore D
UNFDefaultThis page
Unfilled / Natural (transparent amber) injection-molding pellet
Default choice for thin-wall connectors, sockets and lenses needing 260 °C Tg with maximum ductility and dielectric performance.1151153088 Shore D
30% glass-fiber reinforced compound
Pick when dimensional stability, stiffness and creep resistance above 200 °C matter more than toughness (test sockets, bushings, structural brackets).—1702—
30% carbon-fiber reinforced compound
Use for maximum stiffness-to-weight plus static-dissipative behaviour in semiconductor handling and aerospace ducting hardware.—2101.6—

What is Extem XH1015 UNF?

Extem XH1015 UNF is Extem XH1015 in the UNF grade — default choice for thin-wall connectors, sockets and lenses needing 260 °C Tg with maximum ductility and dielectric performance. Extem XH1015 UNF has a yield strength of 115 MPa (16.7 ksi) and a tensile strength of 115 MPa (16.7 ksi) — stronger than 99% of polymer grades. Elongation at break is 30% and the elastic modulus is 3.6 GPa (0.522 Msi). Extem XH1015 UNF has a density of 1.31 g/cm³ (0.0473 lb/in³), heavier than 71% of polymer grades. Its glass-transition temperature is 267°C (513 °F).

Advantages

  • High strength — 115 MPa (16.7 ksi), better than 99% of polymer grades
  • High service temperature — 230°C (446 °F), better than 91% of polymer grades
  • Stiff — 3.6 GPa (0.522 Msi), better than 84% of polymer grades
  • Polishes to a fine finish — 70/100, better than 77% of polymer grades

Limitations

  • High embodied carbon — 13 kg CO₂/kg, worse than 93% of polymer grades

Extem XH1015 UNF properties

Typical room-temperature values for Extem XH1015 UNF; 26 are specific to this condition. Other listed values are Extem XH1015 reference data and may not represent this condition. Bars are the position among polymer grades.

Physical5

Extem XH1015 UNF has a density of 1.31 g/cm³ (0.0473 lb/in³), heavier than 71% of polymer grades. Its glass-transition temperature is 267°C (513 °F).

Density1.31 g/cm³0.05 lb/in³
Glass Transition (Tg)267°C513 °F
Water Absorption (24 h)0.4%
Water Absorption (Saturation)1.4%
Refractive Index1.67

Mechanical15

Extem XH1015 UNF has a yield strength of 115 MPa (16.7 ksi) and a tensile strength of 115 MPa (16.7 ksi) — stronger than 99% of polymer grades. Elongation at break is 30% and the elastic modulus is 3.6 GPa (0.522 Msi).

Elastic (Young's) Modulus3.6 GPa0.52 Msi
Shear Modulus1.3 GPa0.19 Msi
Poisson's Ratio0.38
Tensile Strength (Ultimate)115 MPa16.7 ksi
Yield Strength (0.2% offset)115 MPa16.7 ksi
Elongation at Break30%
Compressive Strength160 MPa23.2 ksi
Compressive Modulus3.3 GPa0.48 Msi
Flexural Strength170 MPa24.7 ksi
Flexural Modulus3.4 GPa0.49 Msi
Shear Strength90 MPa13.1 ksi
Fracture Toughness (K_IC)2.8 MPa·√m2.5 ksi·√in
Izod Impact, Notched45 J/m0.84 ft·lbf/in
Hardness, Shore D88 Shore D
Hardness, Rockwell M112 HRM

Thermal11

Extem XH1015 UNF is rated for continuous service to 230°C (446 °F). It conducts heat at 0.22 W/m·K (0.127 BTU/hr·ft·°F), better than 60% of polymer grades. Thermal expansion is 47 µm/m·K (26.1 µin/in·°F).

Thermal Conductivity0.22 W/m·K0.13 BTU/hr·ft·°F
Specific Heat Capacity1,200 J/kg·K0.29 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)47 µm/m·K26.1 µin/in·°F
Max Service Temperature (continuous)230°C446 °F
Min Service Temperature-50°C-58 °F
Heat Deflection Temp. @ 0.45 MPa262°C504 °F
Heat Deflection Temp. @ 1.8 MPa247°C477 °F
Vicat Softening Point (B50)265°C509 °F
Flammability (UL 94)V-0 at 1.5 mm
Limiting Oxygen Index50%
Max Service Temperature (short-term)300°C572 °F

Electrical7

Extem XH1015 UNF is an electrical insulator with a dielectric strength of 22 kV/mm (558.8 V/mil) and a resistivity of 1×10¹⁵ Ω·m.

Electrical Resistivity1×10¹⁵ Ω·m3.94×10²² µΩ·in
Dielectric Strength22 kV/mm559 V/mil
Dielectric Constant (1 MHz)3.2
Dissipation Factor (1 MHz)0.004
Volume Resistivity1×10¹⁷ Ω·cm
Surface Resistivity1×10¹⁶ Ω
Comparative Tracking Index (CTI)175 V

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 74% of polymer grades. UV resistance is fair.

Corrosion ResistanceExcellent88/100
UV / Weathering ResistanceFair40/100
Chemical Resistance SummaryGood resistance to dilute acids, aliphatic hydrocarbons, oils, alcohols, hydraulic and jet fuels; attacked/stress-cracked by chlorinated solvents, NMP/DMAC/DMF, hot concentrated alkali and amines; steam and hot-water exposure causes gradual hydrolytic loss.

Sustainability4

Producing a kilogram of Extem XH1015 UNF takes about 260 MJ of energy and emits 13 kg of CO₂ — more than 94% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)260 MJ/kg111,780 BTU/lb
Embodied Carbon (primary production)13 kg CO₂/kg
Embodied Water350 L/kg41.9 gal/lb
Typical Recycled Content0%

Manufacturability8

Extem XH1015 UNF's machinability is good (55/100, worse than 64% of polymer grades); weldability fair (35/100); formability poor (30/100).

MachinabilityGood55/100
WeldabilityFair35/100
Formability (cold)Poor30/100
PolishabilityVery good70/100
Mold Shrinkage0.6%
Melt Flow Rate15 g/10 min
Processing Melt Temperature (typ.)400°C752 °F
Mold Temperature (typ.)200°C392 °F

Common Calculations5

Specific Strength (UTS / density)calculated88 kN·m/kg
Specific Stiffness (E / density)calculated2.7 MN·m/kg
Modulus of Resiliencecalculated1,837 kJ/m³
Thermal Diffusivitycalculated0.1 mm²/s
Thermal Shock Resistance Indexcalculated0

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Extem XH1015 UNF

Is Extem XH1015 easy to machine?

Machines like a hard amorphous resin — sharp positive-rake carbide, high speed and light feed with air or mist cooling; avoid sharp internal corners and use annealing (≈240 °C, slow cool) after heavy cuts to relieve stress-cracking risk.

Can Extem XH1015 be welded?

Joined by ultrasonic, vibration and laser welding or by adhesive bonding after plasma/abrasion prep; hot-plate welding is difficult because of the very high softening temperature.

Can Extem XH1015 be formed, bent or molded?

Injection mold at 380–420 °C melt with 175–230 °C tool, hot runners rated for the temperature, drying 4–6 h at 150–160 °C to <0.02 % moisture; thermoforming of sheet requires >280 °C surface temperature.

What surface finishes work on Extem XH1015?

Takes paint, vacuum metallization and pad printing well after cleaning; the natural amber transparency polishes to optical quality but the resin yellows under sustained UV unless coated.

Extem XH1015 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance.

ElementSpec limit (wt %)
glass fiber0 in default unfilled grade; 20–40 wt% in GF compounds≈ 0
carbon fiber0 in default grade; ~30 wt% in CF compounds≈ 0
PTFE0 in default grade; 10–20 wt% in bearing compounds≈ 0
polyetherimide-imide copolymer backbone Amorphous imide copolymer; exact monomer ratio proprietary to SABICbalance

Extem XH1015 UNF — frequently asked

What is Extem XH1015 UNF used for?

Extem XH1015 UNF is typically used for surface-mount reflow carriers, aerospace ducting and high-temperature electrical bobbins. In short: highest-heat PEI copolymer; tg near 260 °C; survives reflow soldering.

What is the yield strength of Extem XH1015 UNF?

Extem XH1015 UNF has a typical yield strength of 115 MPa (16.7 ksi) and a tensile strength of 115 MPa (16.7 ksi) — stronger than 99% of polymer grades. Strength varies by condition: see the 4 listed tempers.

Is Extem XH1015 UNF easy to machine?

Reasonably — machinability is rated good (55/100, worse than 64% of polymer grades). Machines like a hard amorphous resin — sharp positive-rake carbide, high speed and light feed with air or mist cooling; avoid sharp internal corners and use annealing (≈240 °C, slow cool) after heavy cuts to relieve stress-cracking risk.

Can Extem XH1015 UNF be welded?

With care — weldability is rated fair (35/100). Joined by ultrasonic, vibration and laser welding or by adhesive bonding after plasma/abrasion prep; hot-plate welding is difficult because of the very high softening temperature.

What surface finishes work on Extem XH1015 UNF?

Takes paint, vacuum metallization and pad printing well after cleaning; the natural amber transparency polishes to optical quality but the resin yellows under sustained UV unless coated.

Can Extem XH1015 UNF be formed, bent or molded?

Injection mold at 380–420 °C melt with 175–230 °C tool, hot runners rated for the temperature, drying 4–6 h at 150–160 °C to <0.02 % moisture; thermoforming of sheet requires >280 °C surface temperature.

What is the maximum service temperature of Extem XH1015 UNF?

Extem XH1015 UNF is rated for continuous use to about 230°C (446 °F), and briefly to 300°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Extem XH1015 UNF and Extem XH1015 PTFE15?

UNF is the default condition — default choice for thin-wall connectors, sockets and lenses needing 260 °C Tg with maximum ductility and dielectric performance. PTFE15: choose for unlubricated sliding contact at 200 °C+ where low friction and low wear rate dominate over strength. Yield strength is 115 MPa in UNF versus 90 MPa in PTFE15.

Sources

  1. Extem XH resin product datasheet / processing guide — SABIC Specialties (formerly SABIC Innovative Plastics) (2023)
  2. CAMPUS / UL Prospector entries for high-heat imide thermoplastics — CAMPUS Plastics / UL Solutions (2023)
  3. ISO 527, ISO 178, ISO 75-2, ISO 306 — ISO (2019)
  4. ASTM D638 / D790 / D648 / D256 / D257 / D149 — ASTM International (2022)
  5. Engineering Plastics Handbook — polyimide and polyetherimide chapters — McGraw-Hill (2006)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.