FabDigitFabDigit

Copper Alloy C77100-O60

Temper · default condition

UNS C77100

O60 = soft annealed

Default stock condition for deep drawing, bending and stamping of blanks before final forming.

High cost $$$$

Values for the O60 condition

Other C77100 tempers and conditions

C77100 is listed in 8 conditions; see the grade overview at C77100.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
O60DefaultThis page
Soft annealed
Default stock condition for deep drawing, bending and stamping of blanks before final forming.1804204055 HRB—
Quarter hard
Light temper when moderate stiffness must be combined with continued bending/forming.38050025130 HB4.5 % IACS
Half hard
General-purpose semi-rigid temper for machined and lightly formed precision parts.47057015155 HB4.5 % IACS
Cold worked and stress-relieved
Use when cold-worked strength is required but residual-stress SCC (ammonia atmospheres) must be avoided.500580147 HRC4.5 % IACS
Full hard
Choose for flat springs, contacts and wear surfaces where only gentle forming is needed.570660610 HRC4.4 % IACS
Extra hard
Higher-strength strip for stamped contacts and stiff clips with minimal bending.640720413 HRC4.4 % IACS
Spring hard
Spring strip for flexures and diaphragms needing high elastic limit and white finish.700790316 HRC4.4 % IACS
Extra spring hard
Maximum-strength cold-rolled temper for thin, highly stressed spring elements.760840218 HRC4.4 % IACS

What is C77100-O60?

C77100-O60 is C77100 in the O60 temper — default stock condition for deep drawing, bending and stamping of blanks before final forming. C77100-O60 has a yield strength of 180 MPa (26.1 ksi) and a tensile strength of 420 MPa (60.9 ksi) — weaker than 59% of copper alloy grades. Elongation at break is 40% and the elastic modulus is 132 GPa (19.1 Msi). C77100-O60 has a density of 8.7 g/cm³ (0.314 lb/in³), lighter than 56% of copper alloy grades. It melts at 1,040°C (1,904 °F).

Advantages

  • Polishes to a fine finish — 88/100, better than 97% of copper alloy grades
  • Stiff — 132 GPa (19.1 Msi), better than 93% of copper alloy grades
  • Forms and bends easily — 85/100, better than 85% of copper alloy grades
  • Ductile — tolerates forming and impact — 40%, better than 84% of copper alloy grades

Limitations

  • Poor heat conductor — 23 W/m·K (13.3 BTU/hr·ft·°F), worse than 99% of copper alloy grades
  • Low electrical conductivity — 4.6 % IACS, worse than 96% of copper alloy grades
  • High embodied carbon — 5.8 kg CO₂/kg, worse than 91% of copper alloy grades

C77100-O60 properties

Typical room-temperature values for C77100-O60; 10 are specific to this condition. Other listed values are C77100 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C77100-O60 has a density of 8.7 g/cm³ (0.314 lb/in³), lighter than 56% of copper alloy grades. It melts at 1,040°C (1,904 °F).

Density8.7 g/cm³0.31 lb/in³
Melting Point (Solidus)1,040°C1,904 °F
Liquidus Temperature1,100°C2,012 °F

Mechanical11

C77100-O60 has a yield strength of 180 MPa (26.1 ksi) and a tensile strength of 420 MPa (60.9 ksi) — weaker than 59% of copper alloy grades. Elongation at break is 40% and the elastic modulus is 132 GPa (19.1 Msi).

Elastic (Young's) Modulus132 GPa19.1 Msi
Shear Modulus50 GPa7.3 Msi
Bulk Modulus129 GPa18.7 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)420 MPa60.9 ksi
Yield Strength (0.2% offset)180 MPa26.1 ksi
Elongation at Break40%
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)185 MPa26.8 ksi
Hardness, Rockwell B55 HRB
Hardness, Vickers105 HV

Thermal6

C77100-O60 is rated for continuous service to 250°C (482 °F). It conducts heat at 23 W/m·K (13.3 BTU/hr·ft·°F), worse than 99% of copper alloy grades. Thermal expansion is 16.2 µm/m·K (9 µin/in·°F).

Thermal Conductivity23 W/m·K13.3 BTU/hr·ft·°F
Specific Heat Capacity380 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.2 µm/m·K9 µin/in·°F
Latent Heat of Fusion180 J/g77.4 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-200°C-328 °F

Electrical3

C77100-O60 conducts electricity at 4.6 % IACS, worse than 96% of copper alloy grades.

Electrical Conductivity4.6 % IACS
Electrical Resistivity3.75×10⁻⁷ Ω·m14.8 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (63/100), better than 52% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.19 V
Corrosion ResistanceGood63/100
Chemical Resistance SummaryGood resistance to atmospheric tarnish, fresh water, mild organic acids and foodstuffs; attacked by oxidising acids, ammonia/amines (stress-corrosion cracking risk in cold-worked tempers) and sulphide-bearing waters.

Sustainability4

Producing a kilogram of C77100-O60 takes about 78 MJ of energy and emits 5.8 kg of CO₂ — more than 90% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)78 MJ/kg33,534 BTU/lb
Embodied Carbon (primary production)5.8 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content35%

Manufacturability6

C77100-O60's machinability is poor (28/100, worse than 78% of copper alloy grades); weldability good (55/100); formability excellent (85/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityGood55/100
Formability (cold)Excellent85/100
Brazeability / SolderabilityVery good75/100
PolishabilityExcellent88/100

Common Calculations5

Specific Strength (UTS / density)calculated48 kN·m/kg
Specific Stiffness (E / density)calculated15.2 MN·m/kg
Modulus of Resiliencecalculated123 kJ/m³
Thermal Diffusivitycalculated7 mm²/s
Thermal Shock Resistance Indexcalculated5

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C77100-O60

Is C77100 easy to machine?

Tough and gummy — use sharp, positive-rake carbide or HSS-Co tools, moderate speed with heavy feed and good coolant; rating only ~20 % of free-cutting brass, so specify a leaded nickel silver if screw-machining volumes are high.

Can C77100 be welded?

Best joined by resistance welding, GTAW with matched or Cu-Ni filler, or silver brazing; avoid overheating to limit zinc fuming and keep parts stress-relieved to prevent cracking.

Can C77100 be formed, bent or molded?

Excellent deep-draw and stamping performance in the annealed temper, but it work-hardens fast — plan interanneals around 600–750 °C with rapid cooling.

What surface finishes work on C77100?

Polishes to a bright white, tarnish-resistant surface; readily nickel-, chrome- or silver-plated, and lacquering is used to preserve the as-polished lustre.

C77100 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Nihigh-nickel grade; verify against mill certificate — C77100 limits are less widely published than C7700023 – 2725
Cu46 – 5048
Mndeoxidiser≤ 0.50.2
Fe≤ 0.25—
Pb≤ 0.05—
Znremainder, nominally ~27 %balance—

C77100-O60 — frequently asked

What is C77100-O60 used for?

C77100-O60 is typically used for precision instrument parts, optical hardware and high-end fittings. In short: highest-nickel nickel silver; bright white, tarnish resistant; deep-draw formability score 85.

What is the yield strength of C77100-O60?

C77100-O60 has a typical yield strength of 180 MPa (26.1 ksi) and a tensile strength of 420 MPa (60.9 ksi) — weaker than 59% of copper alloy grades. Strength varies by condition: see the 8 listed tempers.

Is C77100-O60 easy to machine?

Not especially — machinability is rated poor (28/100, worse than 78% of copper alloy grades). Tough and gummy — use sharp, positive-rake carbide or HSS-Co tools, moderate speed with heavy feed and good coolant; rating only ~20 % of free-cutting brass, so specify a leaded nickel silver if screw-machining volumes are high.

Can C77100-O60 be welded?

Yes — weldability is rated good (55/100). Best joined by resistance welding, GTAW with matched or Cu-Ni filler, or silver brazing; avoid overheating to limit zinc fuming and keep parts stress-relieved to prevent cracking.

What surface finishes work on C77100-O60?

Polishes to a bright white, tarnish-resistant surface; readily nickel-, chrome- or silver-plated, and lacquering is used to preserve the as-polished lustre.

Can C77100-O60 be formed, bent or molded?

Excellent deep-draw and stamping performance in the annealed temper, but it work-hardens fast — plan interanneals around 600–750 °C with rapid cooling.

What is the maximum service temperature of C77100-O60?

C77100-O60 is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C77100-O60 and C77100-H10?

O60 is the default condition — default stock condition for deep drawing, bending and stamping of blanks before final forming. H10: maximum-strength cold-rolled temper for thin, highly stressed spring elements. Yield strength is 180 MPa in O60 versus 760 MPa in H10.

Sources

  1. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  2. CDA/UNS Copper Alloy Data (C77000-series nickel silvers) — Copper Development Association (2023)
  3. ASTM B122/B122M — Copper-Nickel-Zinc (Nickel Silver) Plate, Sheet, Strip and Rolled Bar — ASTM International (2022)
  4. GB/T 2059 / GB/T 2040 — SAC (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.