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Copper Alloy C77100-H10

Supply condition

UNS C77100

H10 = extra spring hard

Maximum-strength cold-rolled temper for thin, highly stressed spring elements.

High cost $$$$

Values for the H10 condition

Other C77100 tempers and conditions

C77100 is listed in 8 conditions; see the grade overview at C77100.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
O60Default
Soft annealed
Default stock condition for deep drawing, bending and stamping of blanks before final forming.1804204055 HRB—
Quarter hard
Light temper when moderate stiffness must be combined with continued bending/forming.38050025130 HB4.5 % IACS
Half hard
General-purpose semi-rigid temper for machined and lightly formed precision parts.47057015155 HB4.5 % IACS
Cold worked and stress-relieved
Use when cold-worked strength is required but residual-stress SCC (ammonia atmospheres) must be avoided.500580147 HRC4.5 % IACS
Full hard
Choose for flat springs, contacts and wear surfaces where only gentle forming is needed.570660610 HRC4.4 % IACS
Extra hard
Higher-strength strip for stamped contacts and stiff clips with minimal bending.640720413 HRC4.4 % IACS
Spring hard
Spring strip for flexures and diaphragms needing high elastic limit and white finish.700790316 HRC4.4 % IACS
H10This page
Extra spring hard
Maximum-strength cold-rolled temper for thin, highly stressed spring elements.760840218 HRC4.4 % IACS

What is C77100-H10?

C77100-H10 is C77100 supplied in the H10 condition — maximum-strength cold-rolled temper for thin, highly stressed spring elements. C77100-H10 has a yield strength of 760 MPa (110 ksi) and a tensile strength of 840 MPa (122 ksi) — stronger than 98% of copper alloy grades. Elongation at break is 2% and the elastic modulus is 135 GPa (19.6 Msi). C77100-H10 has a density of 8.7 g/cm³ (0.314 lb/in³), lighter than 56% of copper alloy grades. It melts at 1,040°C (1,904 °F). O60 is the default condition FabDigit quotes; H10 is available on request or by drawing note.

Advantages

  • High strength — 760 MPa (110 ksi), better than 98% of copper alloy grades
  • Polishes to a fine finish — 88/100, better than 97% of copper alloy grades
  • Stiff — 135 GPa (19.6 Msi), better than 93% of copper alloy grades

Limitations

  • Poor heat conductor — 22 W/m·K (12.7 BTU/hr·ft·°F), worse than 99% of copper alloy grades
  • Limited ductility — 2%, worse than 98% of copper alloy grades
  • Low electrical conductivity — 4.4 % IACS, worse than 98% of copper alloy grades
  • Limited service temperature — 150°C (302 °F), worse than 96% of copper alloy grades
  • High embodied carbon — 5.8 kg CO₂/kg, worse than 91% of copper alloy grades

C77100-H10 properties

Typical room-temperature values for C77100-H10; 20 are specific to this condition. Other listed values are C77100 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C77100-H10 has a density of 8.7 g/cm³ (0.314 lb/in³), lighter than 56% of copper alloy grades. It melts at 1,040°C (1,904 °F).

Density8.7 g/cm³0.31 lb/in³
Melting Point (Solidus)1,040°C1,904 °F
Liquidus Temperature1,100°C2,012 °F

Mechanical11

C77100-H10 has a yield strength of 760 MPa (110 ksi) and a tensile strength of 840 MPa (122 ksi) — stronger than 98% of copper alloy grades. Elongation at break is 2% and the elastic modulus is 135 GPa (19.6 Msi).

Elastic (Young's) Modulus135 GPa19.6 Msi
Shear Modulus50 GPa7.3 Msi
Bulk Modulus129 GPa18.7 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)840 MPa122 ksi
Yield Strength (0.2% offset)760 MPa110 ksi
Elongation at Break2%
Shear Strength480 MPa69.6 ksi
Fatigue Strength (Endurance Limit)275 MPa39.9 ksi
Hardness, Rockwell B97 HRB
Hardness, Vickers230 HV

Thermal6

C77100-H10 is rated for continuous service to 150°C (302 °F). It conducts heat at 22 W/m·K (12.7 BTU/hr·ft·°F), worse than 99% of copper alloy grades. Thermal expansion is 16.2 µm/m·K (9 µin/in·°F).

Thermal Conductivity22 W/m·K12.7 BTU/hr·ft·°F
Specific Heat Capacity380 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.2 µm/m·K9 µin/in·°F
Latent Heat of Fusion180 J/g77.4 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-200°C-328 °F

Electrical3

C77100-H10 conducts electricity at 4.4 % IACS, worse than 98% of copper alloy grades.

Electrical Conductivity4.4 % IACS
Electrical Resistivity3.92×10⁻⁷ Ω·m15.4 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 68% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.19 V
Corrosion ResistanceGood60/100
Chemical Resistance SummaryGood resistance to atmospheric tarnish, fresh water, mild organic acids and foodstuffs; attacked by oxidising acids, ammonia/amines (stress-corrosion cracking risk in cold-worked tempers) and sulphide-bearing waters.

Sustainability4

Producing a kilogram of C77100-H10 takes about 78 MJ of energy and emits 5.8 kg of CO₂ — more than 90% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)78 MJ/kg33,534 BTU/lb
Embodied Carbon (primary production)5.8 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content35%

Manufacturability6

C77100-H10's machinability is fair (40/100, better than 57% of copper alloy grades); weldability fair (38/100); formability not recommended (12/100).

MachinabilityFair40/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityFair38/100
Formability (cold)Not recommended12/100
Brazeability / SolderabilityVery good75/100
PolishabilityExcellent88/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C77100-H10

Is C77100 easy to machine?

Tough and gummy — use sharp, positive-rake carbide or HSS-Co tools, moderate speed with heavy feed and good coolant; rating only ~20 % of free-cutting brass, so specify a leaded nickel silver if screw-machining volumes are high.

Can C77100 be welded?

Best joined by resistance welding, GTAW with matched or Cu-Ni filler, or silver brazing; avoid overheating to limit zinc fuming and keep parts stress-relieved to prevent cracking.

Can C77100 be formed, bent or molded?

Excellent deep-draw and stamping performance in the annealed temper, but it work-hardens fast — plan interanneals around 600–750 °C with rapid cooling.

What surface finishes work on C77100?

Polishes to a bright white, tarnish-resistant surface; readily nickel-, chrome- or silver-plated, and lacquering is used to preserve the as-polished lustre.

C77100 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Nihigh-nickel grade; verify against mill certificate — C77100 limits are less widely published than C7700023 – 2725
Cu46 – 5048
Mndeoxidiser≤ 0.50.2
Fe≤ 0.25—
Pb≤ 0.05—
Znremainder, nominally ~27 %balance—

C77100-H10 — frequently asked

What is C77100-H10 used for?

C77100-H10 is typically used for precision instrument parts, optical hardware and high-end fittings. In short: highest-nickel nickel silver; bright white, tarnish resistant; deep-draw formability score 85.

What is the yield strength of C77100-H10?

C77100-H10 has a typical yield strength of 760 MPa (110 ksi) and a tensile strength of 840 MPa (122 ksi) — stronger than 98% of copper alloy grades. Strength varies by condition: see the 8 listed tempers.

Is C77100-H10 easy to machine?

Not especially — machinability is rated fair (40/100, better than 57% of copper alloy grades). Tough and gummy — use sharp, positive-rake carbide or HSS-Co tools, moderate speed with heavy feed and good coolant; rating only ~20 % of free-cutting brass, so specify a leaded nickel silver if screw-machining volumes are high.

Can C77100-H10 be welded?

With care — weldability is rated fair (38/100). Best joined by resistance welding, GTAW with matched or Cu-Ni filler, or silver brazing; avoid overheating to limit zinc fuming and keep parts stress-relieved to prevent cracking.

What surface finishes work on C77100-H10?

Polishes to a bright white, tarnish-resistant surface; readily nickel-, chrome- or silver-plated, and lacquering is used to preserve the as-polished lustre.

Can C77100-H10 be formed, bent or molded?

Excellent deep-draw and stamping performance in the annealed temper, but it work-hardens fast — plan interanneals around 600–750 °C with rapid cooling.

What is the maximum service temperature of C77100-H10?

C77100-H10 is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C77100-O60 and C77100-H10?

O60 is the default condition — default stock condition for deep drawing, bending and stamping of blanks before final forming. H10: maximum-strength cold-rolled temper for thin, highly stressed spring elements. Yield strength is 180 MPa in O60 versus 760 MPa in H10.

Sources

  1. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  2. CDA/UNS Copper Alloy Data (C77000-series nickel silvers) — Copper Development Association (2023)
  3. ASTM B122/B122M — Copper-Nickel-Zinc (Nickel Silver) Plate, Sheet, Strip and Rolled Bar — ASTM International (2022)
  4. GB/T 2059 / GB/T 2040 — SAC (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.