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Copper Alloy C74500 vs C77100

Copper Alloy · grade comparison

Copper Alloy C74500 and C77100 are both copper alloy grades. C74500 is the stronger of the two: yield strength 400 MPa (58 ksi) against 180 MPa (26.1 ksi) for C77100, about 122% more; tensile strength follows at 510 MPa (74 ksi) vs 420 MPa (60.9 ksi). In exchange, C77100 is the more ductile: elongation 40% versus 12% for C74500, and C74500 is harder (158 HV vs 105 HV). C77100 runs hotter in service (250°C vs 180°C continuous) and C74500 conducts heat better (45 W/m·K vs 23 W/m·K). On the shop floor, C77100 welds better (good vs fair).

C74500Choose it when strength drives the design.

C77100Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C74500 vs C77100: properties

C74500C77100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

127 GPa18.4 Msi
132 GPa19.1 Msi

Shear Modulus

48 GPa7 Msi
50 GPa7.3 Msi

Bulk Modulus

128 GPa18.6 Msi
129 GPa18.7 Msi

Tensile Strength (Ultimate)

510 MPa74 ksi
420 MPa60.9 ksi

Yield Strength (0.2% offset)

400 MPa58 ksi
180 MPa26.1 ksi

Elongation at Break

12%
40%

Shear Strength

330 MPa47.9 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

180 MPa26.1 ksi
185 MPa26.8 ksi

Hardness, Brinell

150 HB
—

Hardness, Rockwell B

80 HRB
55 HRB

Hardness, Vickers

158 HV
105 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

8.73 g/cm³0.32 lb/in³
8.7 g/cm³0.31 lb/in³

Melting Point (Solidus)

954°C1,749 °F
1,040°C1,904 °F

Liquidus Temperature

1,021°C1,870 °F
1,100°C2,012 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
23 W/m·K13.3 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Latent Heat of Fusion

195 J/g83.8 BTU/lb
180 J/g77.4 BTU/lb

Max Service Temperature (continuous)

180°C356 °F
250°C482 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 16.2 µm/m·K9 µin/in·°F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9 % IACS
4.6 % IACS

Electrical Resistivity

1.92×10⁻⁷ Ω·m7.56 µΩ·in
3.75×10⁻⁷ Ω·m14.8 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.26 V
-0.19 V

Corrosion Resistance

62 / 100
63 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
28 / 100

Weldability

40 / 100
55 / 100

Formability (cold)

60 / 100
85 / 100

Brazeability / Solderability

88 / 100
75 / 100

Polishability

90 / 100
88 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Carbon (primary production)

5.2 kg CO₂/kg
5.8 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

40%
35%

Same in both: Embodied Energy (primary production) 78 MJ/kg33,534 BTU/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
48 kN·m/kg

Specific Stiffness (E / density)

14.5 MN·m/kg
15.2 MN·m/kg

Modulus of Resilience

630 kJ/m³
123 kJ/m³

Thermal Diffusivity

13.7 mm²/s
7 mm²/s

Thermal Shock Resistance Index

11
5

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC74500C77100

Manufacturing and finishing

CapabilityC74500C77100
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C74500 vs C77100 — frequently asked

Is C74500 stronger than C77100?

Yes. C74500 has a typical yield strength of 400 MPa (58 ksi) against 180 MPa (26.1 ksi) for C77100 — about 122% more. Tensile strength is 510 MPa (74 ksi) vs 420 MPa (60.9 ksi).

Which is cheaper, C74500 or C77100?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, C74500 or C77100?

C77100. Its weldability rates good (55/100) against fair (40/100) for C74500.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C74500 and C77100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.