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Steel O7 HT-205

Heat-treated state

AISI/SAE O7 · UNS T31507

HT-205 = hardened & tempered 205 °C

General-purpose hardened condition for blanking/trimming dies balancing edge retention with slightly better toughness.

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Values for the HT-205 condition

Other O7 tempers and conditions

O7 is listed in 6 conditions; see the grade overview at O7.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Standard as-supplied stock condition for machining tools and dies before hardening.40069024202 HB—
Cold drawn / precision ground annealed bar
Decarb-free ground stock for drill rod / tool blanks needing close size before hardening.5207601517 HRC3 % IACS
Hardened & tempered 260 °C
Higher-temper condition when moderate impact loading or thicker sections demand more toughness.1,8002,050358 HRC—
HT-205This page
Hardened & tempered 205 °C
General-purpose hardened condition for blanking/trimming dies balancing edge retention with slightly better toughness.1,9502,2501.562 HRC—
Hardened & tempered 175 °C
Maximum hardness and wear resistance for cutting edges, taps, reamers and paper/plastic knives.2,0502,400164 HRC31 W/m·K
Water/brine quenched & tempered
Use when O7 is deliberately water-hardened for a very hard shallow case over a tougher unhardened core (thin edge tools, punches).2,1002,400165 HRC2.5 % IACS

What is O7 HT-205?

O7 HT-205 is O7 heat treated to HT-205 — general-purpose hardened condition for blanking/trimming dies balancing edge retention with slightly better toughness. O7 HT-205 has a yield strength of 1,950 MPa (283 ksi) and a tensile strength of 2,250 MPa (326 ksi) — stronger than 100% of steel grades. Elongation at break is 1.5% and the elastic modulus is 205 GPa (29.7 Msi). O7 HT-205 has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,400°C (2,552 °F). ANN is the default condition FabDigit quotes; HT-205 is available on request or by drawing note.

Advantages

  • High strength — 1,950 MPa (283 ksi), better than 100% of steel grades
  • Polishes to a fine finish — 70/100, better than 87% of steel grades

Limitations

  • Difficult to machine — 8/100, worse than 100% of steel grades
  • Limited ductility — 1.5%, worse than 99% of steel grades
  • Limited service temperature — 190°C (374 °F), worse than 98% of steel grades
  • Low electrical conductivity — 3 % IACS, worse than 91% of steel grades
  • Difficult to weld — 15/100, worse than 91% of steel grades

O7 HT-205 properties

Typical room-temperature values for O7 HT-205; 12 are specific to this condition. Other listed values are O7 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

O7 HT-205 has a density of 7.8 g/cm³ (0.282 lb/in³), lighter than 87% of steel grades. It melts at 1,400°C (2,552 °F).

Density7.8 g/cm³0.28 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical15

O7 HT-205 has a yield strength of 1,950 MPa (283 ksi) and a tensile strength of 2,250 MPa (326 ksi) — stronger than 100% of steel grades. Elongation at break is 1.5% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)2,250 MPa326 ksi
Yield Strength (0.2% offset)1,950 MPa283 ksi
Elongation at Break1.5%
Reduction in Area45%
Compressive Strength3,200 MPa464 ksi
Shear Strength450 MPa65.3 ksi
Fatigue Strength (Endurance Limit)780 MPa113 ksi
Charpy V-Notch Impact (RT)9 J6.6 ft·lbf
Hardness, Brinell202 HB
Hardness, Rockwell B94 HRB
Hardness, Vickers750 HV

Thermal6

O7 HT-205 is rated for continuous service to 190°C (374 °F). It conducts heat at 33 W/m·K (19.1 BTU/hr·ft·°F), worse than 80% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity33 W/m·K19.1 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)190°C374 °F
Min Service Temperature-30°C-22 °F

Electrical3

O7 HT-205 conducts electricity at 3 % IACS, worse than 91% of steel grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.5×10⁻⁷ Ω·m21.7 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air, attacked by acids and chlorides; requires oiling, phosphating, black oxide or coating for storage and service.

Sustainability4

Producing a kilogram of O7 HT-205 takes about 33 MJ of energy and emits 2.4 kg of CO₂ — more than 76% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)33 MJ/kg14,187 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water65 L/kg7.8 gal/lb
Typical Recycled Content30%

Manufacturability8

O7 HT-205's machinability is not recommended (8/100, worse than 100% of steel grades); weldability poor (15/100); formability poor (25/100).

MachinabilityNot recommended8/100
Machinability Rating (AISI 1212 = 100 %)65%
WeldabilityPoor15/100
Formability (cold)Poor25/100
CastabilityPoor20/100
Brazeability / SolderabilityFair40/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, nitriding or PVD instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with O7 HT-205

Is O7 easy to machine?

Machine only in the spheroidize-annealed state (≈200 HB) with rigid setups and carbide or cobalt HSS; the W/V carbides are abrasive, so use moderate speeds, generous feed and flood coolant, and allow grinding stock for post-hardening finishing.

Can O7 be welded?

Essentially not a weldable grade — repair welding needs 300–400 °C preheat, matching high-carbon filler, slow cooling and immediate re-temper, otherwise quench cracking is likely.

Can O7 be formed, bent or molded?

Hot work at 900–1050 °C with slow cooling and full anneal (≈760–790 °C, slow furnace cool) afterwards; cold forming is limited to gentle bending of annealed thin sections.

What surface finishes work on O7?

Takes a fine polish and holds a keen edge at 62–64 HRC; protect with oil, black oxide, phosphate or PVD/TiN coating (deposition below the tempering temperature) since bare O7 rusts readily.

O7 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Chigh carbon for carbide volume1.1 – 1.31.2
Mn0.1 – 10.4
Si0.1 – 0.60.3
Cr0.35 – 0.850.6
Wforms wear-resistant tungsten carbides1 – 21.5
Vgrain refinement, optional0 – 0.40.2
Mo0 – 0.30.1
Niresidual0 – 0.3—
P≤ 0.03—
S≤ 0.03—
Febalance—

O7 HT-205 — frequently asked

What is O7 HT-205 used for?

O7 HT-205 is typically used for cutting tools, forming dies and reamers. In short: most wear-resistant O grade; keen-edge tool steel; tungsten-alloyed oil-hardening.

What is the yield strength of O7 HT-205?

O7 HT-205 has a typical yield strength of 1,950 MPa (283 ksi) and a tensile strength of 2,250 MPa (326 ksi) — stronger than 100% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is O7 HT-205 easy to machine?

Not especially — machinability is rated not recommended (8/100, worse than 100% of steel grades). Machine only in the spheroidize-annealed state (≈200 HB) with rigid setups and carbide or cobalt HSS; the W/V carbides are abrasive, so use moderate speeds, generous feed and flood coolant, and allow grinding stock for post-hardening finishing.

Can O7 HT-205 be welded?

Not readily — weldability is rated poor (15/100). Essentially not a weldable grade — repair welding needs 300–400 °C preheat, matching high-carbon filler, slow cooling and immediate re-temper, otherwise quench cracking is likely.

What surface finishes work on O7 HT-205?

Takes a fine polish and holds a keen edge at 62–64 HRC; protect with oil, black oxide, phosphate or PVD/TiN coating (deposition below the tempering temperature) since bare O7 rusts readily.

Can O7 HT-205 be formed, bent or molded?

Hot work at 900–1050 °C with slow cooling and full anneal (≈760–790 °C, slow furnace cool) afterwards; cold forming is limited to gentle bending of annealed thin sections.

What is the maximum service temperature of O7 HT-205?

O7 HT-205 is rated for continuous use to about 190°C (374 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between O7-ANN and O7 WQ-HT?

ANN is the default condition — standard as-supplied stock condition for machining tools and dies before hardening. WQ-HT: use when O7 is deliberately water-hardened for a very hard shallow case over a tougher unhardened core (thin edge tools, punches). Yield strength is 400 MPa in ANN versus 2,100 MPa in WQ-HT.

Sources

  1. ASTM A681 — Standard Specification for Tool Steels Alloy — ASTM International (2022)
  2. SAE J437/J438 — Tool and Die Steels — SAE International (2015)
  3. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (tool steel section) — ASM International (1990)
  4. Tool Steels, 5th ed. (Roberts, Krauss, Kennedy) — ASM International (1998)
  5. GB/T 1299 (comparable W-Cr cold-work grades) — SAC (2014)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.