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Steel O1 vs O7

Steel · grade comparison

Steel O1 and O7 are both steel grades. Both yield at about 400 MPa — strength does not separate them. O1 runs hotter in service (400°C vs 200°C continuous) and O1 conducts electricity better (7 % IACS vs 3 % IACS). On the shop floor, O7 machines more easily (good vs fair), O1 forms better (fair vs poor), and O7 sits in a lower cost tier (premium, $$$) than O1 (high, $$$$).

O1Choose it when the part sees heat.

O7Choose it when the part is machined in volume, or when cost is the deciding factor.

O1 vs O7: properties

O1O7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

79 GPa11.5 Msi
80 GPa11.6 Msi

Elongation at Break

25%
24%

Shear Strength

420 MPa60.9 ksi
450 MPa65.3 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

200 HB
202 HB

Hardness, Vickers

210 HV
212 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29 · Tensile Strength (Ultimate) 690 MPa100 ksi · Yield Strength (0.2% offset) 400 MPa58 ksi · Reduction in Area 45% · Compressive Strength 420 MPa60.9 ksi · Fatigue Strength (Endurance Limit) 320 MPa46.4 ksi · Hardness, Rockwell B 94 HRB

Physical

Density and transition temperatures.

Density

7.85 g/cm³0.28 lb/in³
7.8 g/cm³0.28 lb/in³

Liquidus Temperature

1,460°C2,660 °F
1,450°C2,642 °F

Same in both: Melting Point (Solidus) 1,400°C2,552 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

35 W/m·K20.2 BTU/hr·ft·°F
33 W/m·K19.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.9 µm/m·K6.6 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
200°C392 °F

Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -30°C-22 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

7 % IACS
3 % IACS

Electrical Resistivity

2.5×10⁻⁷ Ω·m9.84 µΩ·in
5.5×10⁻⁷ Ω·m21.7 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V · Corrosion Resistance 12 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

42%
65%

Weldability

20 / 100
15 / 100

Formability (cold)

35 / 100
25 / 100

Brazeability / Solderability

45 / 100
40 / 100

Polishability

80 / 100
70 / 100

Castability

—
20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

32 MJ/kg13,758 BTU/lb
33 MJ/kg14,187 BTU/lb

Embodied Water

55 L/kg6.6 gal/lb
65 L/kg7.8 gal/lb

Typical Recycled Content

40%
30%

Same in both: Embodied Carbon (primary production) 2.4 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Stiffness (E / density)

26.1 MN·m/kg
26.3 MN·m/kg

Thermal Diffusivity

9.7 mm²/s
9.2 mm²/s

Same in both: Specific Strength (UTS / density) 88 kN·m/kg · Modulus of Resilience 390 kJ/m³ · Thermal Shock Resistance Index 10

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleO1O7

Manufacturing and finishing

CapabilityO1O7
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$$$ High$$$ Premium
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

O1 vs O7 — frequently asked

What is the difference between O1 and O7?

Steel O1 and O7 are both steel grades. Both yield at about 400 MPa — strength does not separate them. O1 runs hotter in service (400°C vs 200°C continuous) and O1 conducts electricity better (7 % IACS vs 3 % IACS).

Which is cheaper, O1 or O7?

O7 is the lower-cost material: it sits in the premium tier ($$$) while O1 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, O1 or O7?

O7. Its machinability rates good (55/100) against fair (45/100) for O1; for welding the order is O1 first (poor, 20/100) then O7 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in O1 and O7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.