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Steel D3 Hot Rolled/Forged

Finish state

AISI/SAE D3 · UNS T30403 · EN 1.2080, X210Cr12 · JIS SKD1 · GB Cr12

Rough bar or forging blanks supplied before soft annealing; must be annealed before machining.

CNC machiningPremium cost $$$

Values for the Hot Rolled/Forged condition

Other D3 tempers and conditions

D3 is listed in 4 conditions; see the grade overview at D3.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
AnnealedDefault
soft annealed (spheroidized) supply condition, ≤255 HB
Standard mill/stockist condition for machining and die sinking before hardening.4608001420 HRC2.6 % IACS
Hot Rolled/ForgedThis page
as-hot-worked, not annealed
Rough bar or forging blanks supplied before soft annealing; must be annealed before machining.7201,100435 HRC2.5 % IACS
Deep-cryogenic treated & double tempered
Choose when dimensional stability and maximum wear life are critical (gauges, long-run blanking punches).1,8001,9000.564 HRC2.3 % IACS
oil quenched from 950–980 °C, tempered 180–200 °C, 60–64 HRC
Pick for maximum wear resistance on blanking, trimming and drawing dies with light shock loading.—2,1000.562 HRC—

What is D3 Hot Rolled/Forged?

D3 Hot Rolled/Forged is D3 supplied in the Hot Rolled/Forged condition — rough bar or forging blanks supplied before soft annealing; must be annealed before machining. D3 Hot Rolled/Forged has a yield strength of 720 MPa (104 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 82% of steel grades. Elongation at break is 4% and the elastic modulus is 210 GPa (30.5 Msi). D3 Hot Rolled/Forged has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 95% of steel grades. It melts at 1,230°C (2,246 °F). Annealed is the default condition FabDigit quotes; Hot Rolled/Forged is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 70/100, better than 87% of steel grades
  • High strength — 720 MPa (104 ksi), better than 82% of steel grades

Limitations

  • Low fracture toughness — 15 MPa·√m (13.7 ksi·√in), worse than 100% of steel grades
  • Difficult to weld — 5/100, worse than 100% of steel grades
  • Difficult to machine — 12/100, worse than 99% of steel grades
  • Limited formability — 3/100, worse than 99% of steel grades
  • Limited ductility — 4%, worse than 98% of steel grades

D3 Hot Rolled/Forged properties

Typical room-temperature values for D3 Hot Rolled/Forged; 22 are specific to this condition. Other listed values are D3 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

D3 Hot Rolled/Forged has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 95% of steel grades. It melts at 1,230°C (2,246 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,230°C2,246 °F
Liquidus Temperature1,400°C2,552 °F

Mechanical17

D3 Hot Rolled/Forged has a yield strength of 720 MPa (104 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 82% of steel grades. Elongation at break is 4% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)1,100 MPa160 ksi
Yield Strength (0.2% offset)720 MPa104 ksi
Elongation at Break4%
Reduction in Area8%
Compressive Strength1,500 MPa218 ksi
Shear Strength670 MPa97.2 ksi
Fatigue Strength (Endurance Limit)430 MPa62.4 ksi
Fracture Toughness (K_IC)15 MPa·√m13.7 ksi·√in
Charpy V-Notch Impact (RT)7 J5.2 ft·lbf
Hardness, Brinell330 HB
Hardness, Rockwell B98 HRB
Hardness, Rockwell C35 HRC
Hardness, Vickers345 HV

Thermal6

D3 Hot Rolled/Forged is rated for continuous service to 250°C (482 °F). It conducts heat at 19.5 W/m·K (11.3 BTU/hr·ft·°F), worse than 97% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity19.5 W/m·K11.3 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-40°C-40 °F

Electrical3

D3 Hot Rolled/Forged conducts electricity at 2.5 % IACS, worse than 97% of steel grades.

Electrical Conductivity2.5 % IACS
Electrical Resistivity6.9×10⁻⁷ Ω·m27.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental2

Corrosion resistance is poor (20/100), better than 87% of steel grades.

Corrosion ResistancePoor20/100
Chemical Resistance SummaryRusts in humid air and needs oiling or coating; the ~12 % Cr gives only mild staining resistance because most chromium is bound in M7C3 carbides. Attacked by acids, chlorides and water-based coolants; slightly better than plain carbon tool steel when hardened and polished.

Sustainability4

Producing a kilogram of D3 Hot Rolled/Forged takes about 36 MJ of energy and emits 2.8 kg of CO₂ — more than 89% of steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)36 MJ/kg15,477 BTU/lb
Embodied Carbon (primary production)2.8 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content40%

Manufacturability7

D3 Hot Rolled/Forged's machinability is not recommended (12/100, worse than 99% of steel grades); weldability not recommended (5/100); formability not recommended (3/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)15%
WeldabilityNot recommended5/100
Formability (cold)Not recommended3/100
Brazeability / SolderabilityPoor25/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous alloy; use black oxide, nitriding, PVD (TiN/CrN) or hard chrome instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with D3 Hot Rolled/Forged

Is D3 easy to machine?

Machine only in the annealed state with rigid setups, low speeds and carbide or coated-carbide tooling; the coarse Cr-carbide network is highly abrasive, and hardened parts require grinding, EDM or wire EDM.

Can D3 be welded?

Not intended for structural welding; repair only with matched high-alloy electrodes at 400–500 °C preheat followed by slow cool and re-temper to avoid cracking.

Can D3 be formed, bent or molded?

Hot forge 1050–900 °C with slow furnace cooling and immediate soft annealing at 800–850 °C; no meaningful cold formability, and heavy carbide banding makes forging reduction important for tool life.

What surface finishes work on D3?

Finish by grinding/lapping and polish for die surfaces; protect with oil, black oxide or phosphating, and use nitriding or PVD (TiN/CrN/TiCN) below the tempering temperature for extra wear life.

D3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C1.2080: 1.90–2.202 – 2.352.1
Cr1.2080: 11.0–12.011 – 13.512
Mn0.1 – 0.60.35
Si0.1 – 0.60.3
Voptional in ASTM A681; absent in 1.2080≤ 10.2
Woptional in ASTM A681≤ 1—
Moresidual/optional≤ 1—
Niresidual≤ 0.3—
P≤ 0.03—
S≤ 0.03—
Febalance—

D3 Hot Rolled/Forged — frequently asked

What is D3 Hot Rolled/Forged used for?

D3 Hot Rolled/Forged is typically used for cold blanking and piercing dies, trimming dies, drawing and forming dies, shear blades, cold-heading tools and thread rolling dies. In short: cold-work die tool.

What is the yield strength of D3 Hot Rolled/Forged?

D3 Hot Rolled/Forged has a typical yield strength of 720 MPa (104 ksi) and a tensile strength of 1,100 MPa (160 ksi) — stronger than 82% of steel grades. Strength varies by condition: see the 4 listed tempers.

Is D3 Hot Rolled/Forged easy to machine?

Not especially — machinability is rated not recommended (12/100, worse than 99% of steel grades). Machine only in the annealed state with rigid setups, low speeds and carbide or coated-carbide tooling; the coarse Cr-carbide network is highly abrasive, and hardened parts require grinding, EDM or wire EDM.

Can D3 Hot Rolled/Forged be welded?

Not readily — weldability is rated not recommended (5/100). Not intended for structural welding; repair only with matched high-alloy electrodes at 400–500 °C preheat followed by slow cool and re-temper to avoid cracking.

What surface finishes work on D3 Hot Rolled/Forged?

Finish by grinding/lapping and polish for die surfaces; protect with oil, black oxide or phosphating, and use nitriding or PVD (TiN/CrN/TiCN) below the tempering temperature for extra wear life.

Can D3 Hot Rolled/Forged be formed, bent or molded?

Hot forge 1050–900 °C with slow furnace cooling and immediate soft annealing at 800–850 °C; no meaningful cold formability, and heavy carbide banding makes forging reduction important for tool life.

What is the maximum service temperature of D3 Hot Rolled/Forged?

D3 Hot Rolled/Forged is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in D3 Hot Rolled/Forged?

Yes — D3 Hot Rolled/Forged is available for CNC machining; every part is priced by an engineer rather than instantly. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM A681 — Standard Specification for Tool Steels Alloy — ASTM International (2022)
  2. DIN EN ISO 4957 — Tool steels (X210Cr12 / 1.2080) — ISO/DIN (2018)
  3. GB/T 1299 (Cr12) — SAC (2014)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys (Tool Steels) — ASM International (1990)
  5. ASM Handbook Vol.16 — Machining (tool steel machinability ratings) — ASM International (1989)
  6. Cold-work tool steel 1.2080 / X210Cr12 datasheet — Böhler / voestalpine (2020)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.