Steel D3 vs W1
Steel · grade comparison
Steel D3 and W1 are both steel grades, both tool steel. D3 is the stronger of the two: tensile strength 800 MPa (116 ksi) against 760 MPa (110 ksi) for W1, about 5% more. In exchange, W1 is the more ductile: elongation 22% versus 14% for D3, and D3 is harder (225 HB vs 200 HB). W1 runs hotter in service (300°C vs 200°C continuous) and W1 conducts heat better (48 W/m·K vs 20 W/m·K). On the shop floor, W1 machines more easily (fair vs poor).
D3Choose it when strength drives the design.
W1Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
D3 vs W1: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Rockwell C
Hardness, Vickers
Same in both: Bulk Modulus 160 GPa23.2 Msi · Yield Strength (0.2% offset) 460 MPa66.7 ksi
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Min Service Temperature
Same in both: Latent Heat of Fusion 250 J/g107 BTU/lb
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Galvanic Potential (seawater, vs SCE)
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Formability (cold)
Brazeability / Solderability
Polishability
Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Weldability 15 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | D3 | W1 |
|---|---|---|
| Default condition | Annealed | Annealed |
| Relative cost | $$$ Premium | $$$ Premium |
| Min. machined wall | 0.8 mm | 0.8 mm |
| Best machined surface | Ra 1.6 µm | Ra 1.6 µm |
Both are offered for CNC machining. Both take the same 38 finishes: AlCrN, AlTiN, Black Oxide, CVD Al2O3, CVD TiCN, CVD TiN, Cerakote, Chrome Plating, Copper Plating, CrN, DLC, E-Coating and 26 more.
D3 vs W1 — frequently asked
Is D3 stronger than W1?
Yes. D3 has a typical tensile strength of 800 MPa (116 ksi) against 760 MPa (110 ksi) for W1 — about 5% more.
Which is cheaper, D3 or W1?
Both sit in the same relative cost tier ($$$, premium); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, D3 or W1?
W1. Its machinability rates fair (45/100) against poor (25/100) for D3.
Ready to make it?
Upload a CAD file and FabDigit prices the part in D3 and W1 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.