Steel D3 Annealed vs D3 Hot Rolled/Forged
Steel · D3 temper comparison
D3 Annealed and D3 Hot Rolled/Forged are two conditions of the same steel grade, D3: Annealed versus Hot Rolled/Forged. The chemistry is identical, so every difference below comes from the condition. D3 Hot Rolled/Forged is the stronger of the two: yield strength 720 MPa (104 ksi) against 460 MPa (66.7 ksi) for D3 Annealed, about 57% more; tensile strength follows at 1,100 MPa (160 ksi) vs 800 MPa (116 ksi). In exchange, D3 Annealed is the more ductile: elongation 14% versus 4% for D3 Hot Rolled/Forged, and D3 Hot Rolled/Forged is harder (330 HB vs 225 HB). D3 Hot Rolled/Forged runs hotter in service (250°C vs 200°C continuous). On the shop floor, D3 Annealed machines more easily (poor vs not recommended) and D3 Annealed welds better (poor vs not recommended).
D3 AnnealedChoose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.
D3 Hot Rolled/ForgedChoose it when strength drives the design, or when the part sees heat.
D3 Annealed vs D3 Hot Rolled/Forged: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all steel grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
D3 AnnealedD3 Hot Rolled/Forged
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell C
Hardness, Vickers
Same in both: Elastic (Young's) Modulus 210 GPa30.5 Msi · Shear Modulus 81 GPa11.7 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.28 · Hardness, Rockwell B 98 HRB
Physical
Density and transition temperatures.
Same in both: Density 7.7 g/cm³0.28 lb/in³ · Melting Point (Solidus) 1,230°C2,246 °F · Liquidus Temperature 1,400°C2,552 °F
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Max Service Temperature (continuous)
Same in both: Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 11.5 µm/m·K6.4 µin/in·°F · Latent Heat of Fusion 250 J/g107 BTU/lb · Min Service Temperature -40°C-40 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Same in both: Brazeability / Solderability 25 / 100 · Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Same in both: Embodied Energy (primary production) 36 MJ/kg15,477 BTU/lb · Embodied Carbon (primary production) 2.8 kg CO₂/kg · Embodied Water 60 L/kg7.2 gal/lb · Typical Recycled Content 40%
Strength versus weight
Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
D3 Annealed vs D3 Hot Rolled/Forged — frequently asked
Is D3 Hot Rolled/Forged stronger than D3 Annealed?
Yes. D3 Hot Rolled/Forged has a typical yield strength of 720 MPa (104 ksi) against 460 MPa (66.7 ksi) for D3 Annealed — about 57% more. Tensile strength is 1,100 MPa (160 ksi) vs 800 MPa (116 ksi).
Which condition does FabDigit quote by default, Annealed or Hot Rolled/Forged?
Annealed is the default D3 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.
Which is easier to machine, D3 Annealed or D3 Hot Rolled/Forged?
D3 Annealed. Its machinability rates poor (25/100) against not recommended (12/100) for D3 Hot Rolled/Forged; for welding the order is D3 Annealed first (poor, 15/100) then D3 Hot Rolled/Forged (not recommended, 5/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in D3 Annealed and D3 Hot Rolled/Forged side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.