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Steel 8625 CARB-CORE

Hardness band

AISI/SAE 8625 · UNS G86250

Core mechanical data used for gear-tooth bending and shaft sizing of carburized 8625 parts.

Budget cost $

Values for the CARB-CORE condition

Other 8625 tempers and conditions

8625 is listed in 9 conditions; see the grade overview at 8625.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition; pick for heavy machining, cold forming or deep boring before carburizing.34054028156 HB—
NDefault
Normalized
Standard stocked/starting condition: uniform fine grain for machining and subsequent carburizing.40062024187 HB7.8 % IACS
Hot rolled
Cheapest mill condition for parts that will be fully re-heat-treated after rough machining.40064022192 HB7.8 % IACS
Hardenability-guaranteed (H-band) grade
Order this when Jominy end-quench hardenability limits must be certified for consistent case/core response.40062024187 HB7.8 % IACS
Cold drawn
Cold-finished bar with tight tolerance and better surface; use where parts are machined lightly and case-hardened locally.58069015207 HB7.8 % IACS
Q&T 28–32 HRC
Through-hardened medium-strength condition for shafts and non-carburized structural parts.8009651730 HRC—
CARB-COREThis page
core properties (30–40 HRC core)
Core mechanical data used for gear-tooth bending and shaft sizing of carburized 8625 parts.9401,1501336 HRC7.8 % IACS
Q&T 33–38 HRC
Higher-strength through-hardened condition for loaded shafts, still machinable with carbide tooling.1,0001,1501435 HRC7.8 % IACS
Carburized, direct quenched and low-temperature tempered (case 58–62 HRC)
Primary service condition: hard wear-resistant case over a tough 30–40 HRC core for gears and splines.1,0001,2501060 HRC—

What is 8625 CARB-CORE?

8625 CARB-CORE is 8625 heat treated to CARB-CORE — core mechanical data used for gear-tooth bending and shaft sizing of carburized 8625 parts. 8625 CARB-CORE has a yield strength of 940 MPa (136 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 91% of steel grades. Elongation at break is 13% and the elastic modulus is 205 GPa (29.7 Msi). 8625 CARB-CORE has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). N is the default condition FabDigit quotes; CARB-CORE is available on request or by drawing note.

Advantages

  • High strength — 940 MPa (136 ksi), better than 91% of steel grades

Limitations

  • Limited formability — 8/100, worse than 97% of steel grades
  • Difficult to machine — 22/100, worse than 95% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • Difficult to weld — 15/100, worse than 91% of steel grades
  • Limited ductility — 13%, worse than 78% of steel grades

8625 CARB-CORE properties

Typical room-temperature values for 8625 CARB-CORE; 22 are specific to this condition. Other listed values are 8625 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

8625 CARB-CORE has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

8625 CARB-CORE has a yield strength of 940 MPa (136 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 91% of steel grades. Elongation at break is 13% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,150 MPa167 ksi
Yield Strength (0.2% offset)940 MPa136 ksi
Elongation at Break13%
Reduction in Area48%
Compressive Strength940 MPa136 ksi
Shear Strength690 MPa100 ksi
Fatigue Strength (Endurance Limit)550 MPa79.8 ksi
Fracture Toughness (K_IC)85 MPa·√m77.4 ksi·√in
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell340 HB
Hardness, Rockwell B91 HRB
Hardness, Vickers355 HV

Thermal6

8625 CARB-CORE is rated for continuous service to 200°C (392 °F). It conducts heat at 42 W/m·K (24.3 BTU/hr·ft·°F), worse than 56% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity42 W/m·K24.3 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-40°C-40 °F

Electrical3

8625 CARB-CORE conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.61 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryPoor in humid, salt or acidic environments; rusts without oil, phosphate, zinc/black-oxide or plating; adequate in dry oil-lubricated gearboxes.

Sustainability4

Producing a kilogram of 8625 CARB-CORE takes about 27 MJ of energy and emits 2.1 kg of CO₂ — less than 59% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)27 MJ/kg11,608 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

8625 CARB-CORE's machinability is poor (22/100, worse than 95% of steel grades); weldability poor (15/100); formability not recommended (8/100).

MachinabilityPoor22/100
Machinability Rating (AISI 1212 = 100 %)20%
WeldabilityPoor15/100
Formability (cold)Not recommended8/100
Brazeability / SolderabilityGood65/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use zinc/manganese phosphate, black oxide, nitriding or plating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 8625 CARB-CORE

Is 8625 easy to machine?

Machine in annealed or normalized condition (≈60% of AISI 1212) with carbide tooling; finish grind after carburizing to correct heat-treat distortion.

Can 8625 be welded?

Weldable with low-hydrogen filler but requires 150–250 °C preheat and post-weld tempering; avoid welding carburized surfaces.

Can 8625 be formed, bent or molded?

Hot forge 1150–1200 °C then normalize; cold forming limited to annealed bar with generous bend radii.

What surface finishes work on 8625?

Not anodizable — protect with black oxide, manganese phosphate, zinc plating or oil; case-hardened surfaces should be ground, not chemically stripped aggressively.

8625 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE J404 / ASTM A290.23 – 0.280.25
Mn0.7 – 0.90.8
Si0.15 – 0.350.25
Ni0.4 – 0.70.55
Cr0.4 – 0.60.5
Mo0.15 – 0.250.2
P≤ 0.04—
S≤ 0.04—
Febalance—

8625 CARB-CORE — frequently asked

What is 8625 CARB-CORE used for?

8625 CARB-CORE is typically used for gears, shafts and cam parts. In short: highest core hardness 86xx; moderately loaded gear steel; H-band grade available.

What is the yield strength of 8625 CARB-CORE?

8625 CARB-CORE has a typical yield strength of 940 MPa (136 ksi) and a tensile strength of 1,150 MPa (167 ksi) — stronger than 91% of steel grades. Strength varies by condition: see the 9 listed tempers.

Is 8625 CARB-CORE easy to machine?

Not especially — machinability is rated poor (22/100, worse than 95% of steel grades). Machine in annealed or normalized condition (≈60% of AISI 1212) with carbide tooling; finish grind after carburizing to correct heat-treat distortion.

Can 8625 CARB-CORE be welded?

Not readily — weldability is rated poor (15/100). Weldable with low-hydrogen filler but requires 150–250 °C preheat and post-weld tempering; avoid welding carburized surfaces.

What surface finishes work on 8625 CARB-CORE?

Not anodizable — protect with black oxide, manganese phosphate, zinc plating or oil; case-hardened surfaces should be ground, not chemically stripped aggressively.

Can 8625 CARB-CORE be formed, bent or molded?

Hot forge 1150–1200 °C then normalize; cold forming limited to annealed bar with generous bend radii.

What is the maximum service temperature of 8625 CARB-CORE?

8625 CARB-CORE is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 8625-N and 8625-CD?

N is the default condition — standard stocked/starting condition: uniform fine grain for machining and subsequent carburizing. CD: cold-finished bar with tight tolerance and better surface; use where parts are machined lightly and case-hardened locally. Yield strength is 400 MPa in N versus 580 MPa in CD.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  3. SAE J1268 — Hardenability Bands for Carbon and Alloy H Steels — SAE International (2019)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.4 — Heat Treating (Carburizing) — ASM International (1991)
  6. ASM Handbook Vol.16 — Machining — ASM International (1989)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.