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Steel 8622 CARB

Heat-treated state

AISI/SAE 8622 · UNS G86220

CARB = carburized, quenched & tempered

The intended service condition: hard wear/pitting-resistant case over a tough 30–40 HRC core for gears and pinions.

Budget cost $

Values for the CARB condition

Other 8622 tempers and conditions

8622 is listed in 8 conditions; see the grade overview at 8622.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ADefault
Solution annealed
Standard stocked condition for machining gear blanks before carburizing; softest and most stable.39055030163 HB—
Hardenability-guaranteed (H-band) bar
Order H-grade when Jominy end-quench hardenability must be inside the SAE J1268 band for consistent gear distortion and core hardness.39556029170 HB7.8 % IACS
Hot rolled
Cheapest mill condition for parts that will be fully re-heat-treated (carburized) after rough machining.40063023183 HB—
Normalized
Use to refine grain and homogenize forgings before carburizing; better toughness uniformity than as-rolled.4006602611 HRC7.8 % IACS
Cold drawn
Pick for close-tolerance, bright-finish bar going straight to light machining or as-carburized small shafts.60070015207 HB—
oil quenched and tempered (through-hardened core)
Direct-hardened condition for shafts and fasteners needing uniform mid-strength without a case.8009501730 HRC—
oil quenched, lower tempering temperature
Higher-strength through-hardened option for small sections where toughness can be traded for load capacity.9301,0801534 HRC—
CARBThis page
Carburized, quenched & tempered
The intended service condition: hard wear/pitting-resistant case over a tough 30–40 HRC core for gears and pinions.9501,2501160 HRC—

What is 8622 CARB?

8622 CARB is 8622 heat treated to CARB — the intended service condition: hard wear/pitting-resistant case over a tough 30–40 HRC core for gears and pinions. 8622 CARB has a yield strength of 950 MPa (138 ksi) and a tensile strength of 1,250 MPa (181 ksi) — stronger than 91% of steel grades. Elongation at break is 11% and the elastic modulus is 205 GPa (29.7 Msi). 8622 CARB has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). A is the default condition FabDigit quotes; CARB is available on request or by drawing note.

Advantages

  • High strength — 950 MPa (138 ksi), better than 91% of steel grades

Limitations

  • Difficult to machine — 10/100, worse than 99% of steel grades
  • Difficult to weld — 10/100, worse than 99% of steel grades
  • Limited service temperature — 180°C (356 °F), worse than 98% of steel grades
  • Limited ductility — 11%, worse than 89% of steel grades

8622 CARB properties

Typical room-temperature values for 8622 CARB; 13 are specific to this condition. Other listed values are 8622 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

8622 CARB has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

8622 CARB has a yield strength of 950 MPa (138 ksi) and a tensile strength of 1,250 MPa (181 ksi) — stronger than 91% of steel grades. Elongation at break is 11% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,250 MPa181 ksi
Yield Strength (0.2% offset)950 MPa138 ksi
Elongation at Break11%
Reduction in Area40%
Compressive Strength2,000 MPa290 ksi
Shear Strength360 MPa52.2 ksi
Fatigue Strength (Endurance Limit)620 MPa89.9 ksi
Fracture Toughness (K_IC)110 MPa·√m100 ksi·√in
Charpy V-Notch Impact (RT)25 J18.4 ft·lbf
Hardness, Brinell163 HB
Hardness, Rockwell B85 HRB
Hardness, Vickers720 HV

Thermal6

8622 CARB is rated for continuous service to 180°C (356 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-40°C-40 °F

Electrical3

8622 CARB conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air, water and salt; requires oil, phosphate, black oxide, zinc or paint. Attacked by acids; acceptable in dry hydrocarbons and neutral oils.

Sustainability4

Producing a kilogram of 8622 CARB takes about 31 MJ of energy and emits 2.2 kg of CO₂ — more than 64% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)31 MJ/kg13,328 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water60 L/kg7.2 gal/lb
Typical Recycled Content30%

Manufacturability7

8622 CARB's machinability is not recommended (10/100, worse than 99% of steel grades); weldability not recommended (10/100); formability good (58/100).

MachinabilityNot recommended10/100
Machinability Rating (AISI 1212 = 100 %)8%
WeldabilityNot recommended10/100
Formability (cold)Good58/100
Brazeability / SolderabilityGood60/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use black oxide, manganese phosphate, zinc or nitride surface treatments

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 8622 CARB

Is 8622 easy to machine?

Machine in the annealed or normalized state (~65 % of 1212) with carbide at 120–180 m/min; leave 0.2–0.4 mm grind stock for post-carburize distortion.

Can 8622 be welded?

Weldable with low-hydrogen consumables and 150–250 °C preheat plus post-weld stress relief; never weld carburized surfaces.

Can 8622 be formed, bent or molded?

Good hot forgeability at 1150–1250 °C followed by normalizing; cold bending limited in the cold-drawn temper.

What surface finishes work on 8622?

No anodizing — protect with black oxide, manganese phosphate, zinc plating or oil; carburized cases grind and superfinish well for gear flanks.

8622 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE J4040.2 – 0.250.22
Mn0.7 – 0.90.8
Si0.15 – 0.350.25
Ni0.4 – 0.70.55
Cr0.4 – 0.60.5
Mo0.15 – 0.250.2
P≤ 0.04—
Smax; 8622 resulfurized versions run higher≤ 0.04—
Febalance—

8622 CARB — frequently asked

What is 8622 CARB used for?

8622 CARB is typically used for gears, shafts and spline components. In short: stronger core than 8620; H-band grade available; gear and spline steel.

What is the yield strength of 8622 CARB?

8622 CARB has a typical yield strength of 950 MPa (138 ksi) and a tensile strength of 1,250 MPa (181 ksi) — stronger than 91% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 8622 CARB easy to machine?

Not especially — machinability is rated not recommended (10/100, worse than 99% of steel grades). Machine in the annealed or normalized state (~65 % of 1212) with carbide at 120–180 m/min; leave 0.2–0.4 mm grind stock for post-carburize distortion.

Can 8622 CARB be welded?

Not readily — weldability is rated not recommended (10/100). Weldable with low-hydrogen consumables and 150–250 °C preheat plus post-weld stress relief; never weld carburized surfaces.

What surface finishes work on 8622 CARB?

No anodizing — protect with black oxide, manganese phosphate, zinc plating or oil; carburized cases grind and superfinish well for gear flanks.

Can 8622 CARB be formed, bent or molded?

Good hot forgeability at 1150–1250 °C followed by normalizing; cold bending limited in the cold-drawn temper.

What is the maximum service temperature of 8622 CARB?

8622 CARB is rated for continuous use to about 180°C (356 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 8622-A and 8622 CARB?

A is the default condition — standard stocked condition for machining gear blanks before carburizing; softest and most stable. CARB: the intended service condition: hard wear/pitting-resistant case over a tough 30–40 HRC core for gears and pinions. Yield strength is 390 MPa in A versus 950 MPa in CARB.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. SAE J1268 — Hardenability Bands for Carbon and Alloy H Steels — SAE International (2019)
  3. ASTM A29/A29M — Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.4 — Heat Treating (Carburizing) — ASM International (1991)
  6. ASM Handbook Vol.16 — Machining — ASM International (1989)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.