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Steel 8615 CARB-58-62HRC

Heat-treated state

AISI/SAE 8615 · UNS G86150

CARB-58-62HRC = carburized, hardened and tempered

Production condition for gears, sprockets and cams: hard wear-resistant case with tough low-carbon core and high bending fatigue strength.

Budget cost $

Values for the CARB-58-62HRC condition

Other 8615 tempers and conditions

8615 is listed in 8 conditions; see the grade overview at 8615.

Compare all 8 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Solution annealed
Softest condition, best for deep machining, cold forming and gear blanking before carburizing.34051532149 HB—
HRDefault
Hot rolled
Standard mill-stock condition for carburizing bar; machine to shape then carburize and harden.36058527174 HB7.8 % IACS
Normalized
Uniform fine-grain structure and predictable machining response before carburizing; better core toughness than as-rolled.36560028174 HB—
Stress relieved
Applied to cold-drawn or heavily machined blanks to reduce distortion during subsequent carburizing.45060022180 HB7.8 % IACS
Cold drawn
Tight tolerance, bright surface, higher yield strength for pins, shafts and screw-machine parts.55065515197 HB—
Quenched and tempered
Used when a tough medium-strength part is wanted without a case; oil quench from ~855 °C, temper 200–540 °C.6909001828 HRC—
core properties (25–35 HRC core)
Reference core data for design calculations of carburized 8615 parts in light/medium sections.6909301630 HRC7.3 % IACS
CARB-58-62HRCThis page
Carburized, hardened and tempered
Production condition for gears, sprockets and cams: hard wear-resistant case with tough low-carbon core and high bending fatigue strength.7009501260 HRC—

What is 8615 CARB-58-62HRC?

8615 CARB-58-62HRC is 8615 heat treated to CARB-58-62HRC — production condition for gears, sprockets and cams: hard wear-resistant case with tough low-carbon core and high bending fatigue strength. 8615 CARB-58-62HRC has a yield strength of 700 MPa (102 ksi) and a tensile strength of 950 MPa (138 ksi) — stronger than 81% of steel grades. Elongation at break is 12% and the elastic modulus is 205 GPa (29.7 Msi). 8615 CARB-58-62HRC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F). HR is the default condition FabDigit quotes; CARB-58-62HRC is available on request or by drawing note.

Advantages

  • High strength — 700 MPa (102 ksi), better than 81% of steel grades

Limitations

  • Difficult to machine — 12/100, worse than 99% of steel grades
  • Limited service temperature — 180°C (356 °F), worse than 98% of steel grades
  • Limited ductility — 12%, worse than 84% of steel grades

8615 CARB-58-62HRC properties

Typical room-temperature values for 8615 CARB-58-62HRC; 12 are specific to this condition. Other listed values are 8615 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

8615 CARB-58-62HRC has a density of 7.85 g/cm³ (0.284 lb/in³), heavier than 56% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.85 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,500°C2,732 °F

Mechanical16

8615 CARB-58-62HRC has a yield strength of 700 MPa (102 ksi) and a tensile strength of 950 MPa (138 ksi) — stronger than 81% of steel grades. Elongation at break is 12% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)950 MPa138 ksi
Yield Strength (0.2% offset)700 MPa102 ksi
Elongation at Break12%
Reduction in Area45%
Compressive Strength2,200 MPa319 ksi
Shear Strength380 MPa55.1 ksi
Fatigue Strength (Endurance Limit)620 MPa89.9 ksi
Fracture Toughness (K_IC)95 MPa·√m86.5 ksi·√in
Charpy V-Notch Impact (RT)30 J22.1 ft·lbf
Hardness, Brinell174 HB
Hardness, Rockwell B88 HRB
Hardness, Vickers700 HV

Thermal6

8615 CARB-58-62HRC is rated for continuous service to 180°C (356 °F). It conducts heat at 46 W/m·K (26.6 BTU/hr·ft·°F), better than 71% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity46 W/m·K26.6 BTU/hr·ft·°F
Specific Heat Capacity475 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)180°C356 °F
Min Service Temperature-40°C-40 °F

Electrical3

8615 CARB-58-62HRC conducts electricity at 7.8 % IACS, worse than 57% of steel grades.

Electrical Conductivity7.8 % IACS
Electrical Resistivity2.2×10⁻⁷ Ω·m8.66 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryRusts freely in humid air and water; no resistance to acids or chlorides. Requires oil, phosphate, black oxide, zinc/Ni plating or paint for storage and service.

Sustainability4

Producing a kilogram of 8615 CARB-58-62HRC takes about 26 MJ of energy and emits 2.1 kg of CO₂ — less than 64% of steel grades. Typical recycled content is 30%.

Embodied Energy (primary production)26 MJ/kg11,178 BTU/lb
Embodied Carbon (primary production)2.1 kg CO₂/kg
Embodied Water55 L/kg6.6 gal/lb
Typical Recycled Content30%

Manufacturability7

8615 CARB-58-62HRC's machinability is not recommended (12/100, worse than 99% of steel grades); weldability good (60/100); formability good (55/100).

MachinabilityNot recommended12/100
Machinability Rating (AISI 1212 = 100 %)10%
WeldabilityGood60/100
Formability (cold)Good55/100
Brazeability / SolderabilityVery good70/100
PolishabilityGood60/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, zinc or hard chrome instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with 8615 CARB-58-62HRC

Is 8615 easy to machine?

Machines well in annealed/normalized or cold-drawn state (~65 % of 1212); finish-machine before carburizing and allow only grinding after case hardening.

Can 8615 be welded?

Weldable in the low-carbon soft condition with low-hydrogen consumables and 150–250 °C preheat; do not weld carburized surfaces and stress relieve after welding.

Can 8615 be formed, bent or molded?

Good cold formability and forgeability in the annealed condition (forge 1100–1230 °C, slow cool then normalize/anneal); carburize 900–930 °C, oil quench from 815–855 °C, temper 150–200 °C.

What surface finishes work on 8615?

No anodizing; protect with oil, phosphate, black oxide, zinc or nickel plating — bake plated parts to avoid hydrogen embrittlement; case-hardened surfaces are typically ground and shot-peened for fatigue.

8615 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CSAE 8615 / UNS G861500.13 – 0.180.16
Mn0.7 – 0.90.8
Si0.15 – 0.350.25
Ni0.4 – 0.70.55
Cr0.4 – 0.60.5
Mo0.15 – 0.250.2
P≤ 0.04—
Smax; H-grade and resulfurized variants differ≤ 0.04—
Febalance—

8615 CARB-58-62HRC — frequently asked

What is 8615 CARB-58-62HRC used for?

8615 CARB-58-62HRC is typically used for small gears, shafts and pins. In short: leaner, cheaper than 8620; best-machining 86xx carburizer; light-duty gear steel.

What is the yield strength of 8615 CARB-58-62HRC?

8615 CARB-58-62HRC has a typical yield strength of 700 MPa (102 ksi) and a tensile strength of 950 MPa (138 ksi) — stronger than 81% of steel grades. Strength varies by condition: see the 8 listed tempers.

Is 8615 CARB-58-62HRC easy to machine?

Not especially — machinability is rated not recommended (12/100, worse than 99% of steel grades). Machines well in annealed/normalized or cold-drawn state (~65 % of 1212); finish-machine before carburizing and allow only grinding after case hardening.

Can 8615 CARB-58-62HRC be welded?

Yes — weldability is rated good (60/100). Weldable in the low-carbon soft condition with low-hydrogen consumables and 150–250 °C preheat; do not weld carburized surfaces and stress relieve after welding.

What surface finishes work on 8615 CARB-58-62HRC?

No anodizing; protect with oil, phosphate, black oxide, zinc or nickel plating — bake plated parts to avoid hydrogen embrittlement; case-hardened surfaces are typically ground and shot-peened for fatigue.

Can 8615 CARB-58-62HRC be formed, bent or molded?

Good cold formability and forgeability in the annealed condition (forge 1100–1230 °C, slow cool then normalize/anneal); carburize 900–930 °C, oil quench from 815–855 °C, temper 150–200 °C.

What is the maximum service temperature of 8615 CARB-58-62HRC?

8615 CARB-58-62HRC is rated for continuous use to about 180°C (356 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 8615-HR and 8615-CD?

HR is the default condition — standard mill-stock condition for carburizing bar; machine to shape then carburize and harden. CD: tight tolerance, bright surface, higher yield strength for pins, shafts and screw-machine parts. Yield strength is 360 MPa in HR versus 550 MPa in CD.

Sources

  1. SAE J404 — Chemical Compositions of SAE Alloy Steels — SAE International (2021)
  2. ASTM A29/A29M — General Requirements for Steel Bars, Carbon and Alloy, Hot-Wrought — ASTM (2020)
  3. ASTM A322 — Steel Bars, Alloy, Standard Grades — ASTM (2020)
  4. ASM Handbook Vol.1 — Properties and Selection: Irons, Steels, and High-Performance Alloys — ASM International (1990)
  5. ASM Handbook Vol.4 — Heat Treating (carburizing practice) — ASM International (1991)
  6. ASM Handbook Vol.16 — Machining — ASM International (1989)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.