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Steel 4320 vs 8615

Steel · grade comparison

Steel 4320 and 8615 are both steel grades. 4320 is the stronger of the two: yield strength 415 MPa (60.2 ksi) against 360 MPa (52.2 ksi) for 8615, about 15% more; tensile strength follows at 640 MPa (92.8 ksi) vs 585 MPa (84.8 ksi). In exchange, 8615 is the more ductile: elongation 27% versus 22% for 4320, and 4320 is harder (187 HB vs 174 HB). 4320 runs hotter in service (350°C vs 300°C continuous). On the shop floor, 8615 machines more easily (good vs fair), 8615 welds better (good vs fair), and 8615 sits in a lower cost tier (budget, $) than 4320 (premium, $$$).

4320Choose it when strength drives the design, or when the part sees heat.

8615Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

4320 vs 8615: properties

43208615

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

640 MPa92.8 ksi
585 MPa84.8 ksi

Yield Strength (0.2% offset)

415 MPa60.2 ksi
360 MPa52.2 ksi

Elongation at Break

22%
27%

Reduction in Area

50%
55%

Shear Strength

415 MPa60.2 ksi
380 MPa55.1 ksi

Fatigue Strength (Endurance Limit)

300 MPa43.5 ksi
270 MPa39.2 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
55 J40.6 ft·lbf

Hardness, Brinell

187 HB
174 HB

Hardness, Rockwell B

90 HRB
88 HRB

Compressive Strength

—
360 MPa52.2 ksi

Fracture Toughness (K_IC)

—
95 MPa·√m86.5 ksi·√in

Hardness, Vickers

—
183 HV

Same in both: Elastic (Young's) Modulus 205 GPa29.7 Msi · Shear Modulus 80 GPa11.6 Msi · Bulk Modulus 160 GPa23.2 Msi · Poisson's Ratio 0.29

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,425°C2,597 °F
1,420°C2,588 °F

Same in both: Density 7.85 g/cm³0.28 lb/in³ · Liquidus Temperature 1,500°C2,732 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

44 W/m·K25.4 BTU/hr·ft·°F
46 W/m·K26.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

11.7 µm/m·K6.5 µin/in·°F
11.5 µm/m·K6.4 µin/in·°F

Latent Heat of Fusion

270 J/g116 BTU/lb
250 J/g107 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
300°C572 °F

Min Service Temperature

-60°C-76 °F
-40°C-40 °F

Same in both: Specific Heat Capacity 475 J/kg·K0.11 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

—
7.8 % IACS

Same in both: Electrical Resistivity 2.2×10⁻⁷ Ω·m8.66 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

11 / 100
12 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
62 / 100

Machinability Rating (AISI 1212 = 100 %)

55%
62%

Weldability

40 / 100
60 / 100

Formability (cold)

45 / 100
55 / 100

Brazeability / Solderability

55 / 100
70 / 100

Same in both: Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

31 MJ/kg13,328 BTU/lb
26 MJ/kg11,178 BTU/lb

Embodied Carbon (primary production)

2.3 kg CO₂/kg
2.1 kg CO₂/kg

Embodied Water

50 L/kg6 gal/lb
55 L/kg6.6 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

82 kN·m/kg
75 kN·m/kg

Modulus of Resilience

420 kJ/m³
316 kJ/m³

Thermal Diffusivity

11.8 mm²/s
12.3 mm²/s

Thermal Shock Resistance Index

12
11

Same in both: Specific Stiffness (E / density) 26.1 MN·m/kg

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scale43208615

Manufacturing and finishing

Capability43208615
CNC machiningYes—
Sheet metalYes—
Default conditionHR—
Relative cost$$$ Premium$ Budget
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

4320 vs 8615 — frequently asked

Is 4320 stronger than 8615?

Yes. 4320 has a typical yield strength of 415 MPa (60.2 ksi) against 360 MPa (52.2 ksi) for 8615 — about 15% more. Tensile strength is 640 MPa (92.8 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, 4320 or 8615?

8615 is the lower-cost material: it sits in the budget tier ($) while 4320 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 4320 or 8615?

8615. Its machinability rates good (62/100) against fair (50/100) for 4320; for welding the order is 8615 first (good, 60/100) then 4320 (fair, 40/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4320 and 8615 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.