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XPS 300 REC

Grade

EN 13164 XPS300

REC = high recycled-PS content board

Choose for EPD/green-building credits; uses post-industrial and post-consumer PS regrind in the core.

Standard cost $$

Values for the REC condition

Other XPS 300 grades and fills

XPS 300 is listed in 6 conditions; see the grade overview at XPS 300.

Compare all 6 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Grooved/channelled perimeter drainage board
Use against basement walls where the board must also drain water and protect the waterproofing membrane.0.280.43—
RECThis page
High recycled-PS content board
Choose for EPD/green-building credits; uses post-industrial and post-consumer PS regrind in the core.0.290.42.5—
STD-CO2Default
STD-CO₂
Default HFC-free board for below-grade walls, floors and inverted roofs where λ 0.033–0.036 is sufficient.0.30.453—
HFO/low-GWP blowing agent, low-lambda board
Pick when U-value targets need λ ≈ 0.028–0.030 in limited thickness, e.g. thin perimeter or inverted-roof build-ups.0.30.453—
Graphite / IR-absorber enhanced grey board
Use where a slightly lower lambda is wanted with conventional CO₂ blowing; grey-coloured core from IR absorber.0.30.442.8—
Polymeric (HBCD-free) flame retardant, Euroclass E
Current EU-compliant FR chemistry (brominated styrene-butadiene polymer) replacing HBCD; required for REACH/POP compliance.0.30.432.8—

What is XPS 300 REC?

XPS 300 REC is XPS 300 in the REC grade — choose for EPD/green-building credits; uses post-industrial and post-consumer PS regrind in the core. XPS 300 REC has a yield strength of 0.29 MPa (0.0421 ksi) and a tensile strength of 0.4 MPa (0.058 ksi) — weaker than 97% of polymer grades. Elongation at break is 2.5% and the elastic modulus is 0.01 GPa (0.002 Msi). XPS 300 REC has a density of 0.04 g/cm³ (0.0013 lb/in³), lighter than 92% of polymer grades. Its glass-transition temperature is 100°C (212 °F). STD-CO2 is the default condition FabDigit quotes; REC is available on request or by drawing note.

Advantages

  • Easy to machine — 92/100, better than 99% of polymer grades
  • Low embodied carbon — 2.2 kg CO₂/kg, better than 93% of polymer grades
  • Lightweight — 0.04 g/cm³ (0.0013 lb/in³), better than 92% of polymer grades

Limitations

  • Low strength — 0.29 MPa (0.0421 ksi), worse than 97% of polymer grades
  • Degrades in UV without stabilisers — 15/100, worse than 95% of polymer grades
  • Poor heat conductor — 0.04 W/m·K (0.0202 BTU/hr·ft·°F), worse than 93% of polymer grades
  • Limited ductility — 2.5%, worse than 89% of polymer grades
  • Limited formability — 10/100, worse than 87% of polymer grades

XPS 300 REC properties

Typical room-temperature values for XPS 300 REC; 19 are specific to this condition. Other listed values are XPS 300 reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

XPS 300 REC has a density of 0.04 g/cm³ (0.0013 lb/in³), lighter than 92% of polymer grades. Its glass-transition temperature is 100°C (212 °F).

Density0.04 g/cm³0 lb/in³
Glass Transition (Tg)100°C212 °F
Water Absorption (24 h)0.2%
Water Absorption (Saturation)0.5%

Mechanical10

XPS 300 REC has a yield strength of 0.29 MPa (0.0421 ksi) and a tensile strength of 0.4 MPa (0.058 ksi) — weaker than 97% of polymer grades. Elongation at break is 2.5% and the elastic modulus is 0.01 GPa (0.002 Msi).

Elastic (Young's) Modulus0.01 GPa0 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)0.4 MPa0.06 ksi
Yield Strength (0.2% offset)0.29 MPa0.04 ksi
Elongation at Break2.5%
Compressive Strength0.31 MPa0.04 ksi
Compressive Modulus0.01 GPa0 Msi
Flexural Strength0.5 MPa0.07 ksi
Flexural Modulus0.01 GPa0 Msi
Shear Strength0.23 MPa0.03 ksi

Thermal9

XPS 300 REC is rated for continuous service to 72°C (162 °F). It conducts heat at 0.04 W/m·K (0.0202 BTU/hr·ft·°F), worse than 93% of polymer grades. Thermal expansion is 70 µm/m·K (38.9 µin/in·°F).

Thermal Conductivity0.04 W/m·K0.02 BTU/hr·ft·°F
Specific Heat Capacity1,450 J/kg·K0.35 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)70 µm/m·K38.9 µin/in·°F
Max Service Temperature (continuous)72°C162 °F
Min Service Temperature-50°C-58 °F
Vicat Softening Point (B50)93°C199 °F
Flammability (UL 94)Euroclass E per EN 13501-1 (FR-treated); roughly UL 94 HB
Limiting Oxygen Index25%
Max Service Temperature (short-term)85°C185 °F

Electrical3

XPS 300 REC has an electrical resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Constant (1 MHz)1.07
Volume Resistivity1×10¹⁶ Ω·cm

Chemical & Environmental3

Corrosion resistance is very good (84/100), better than 58% of polymer grades. UV resistance is poor.

Corrosion ResistanceVery good84/100
UV / Weathering ResistancePoor15/100
Chemical Resistance SummaryResistant to water, cement/lime, dilute acids/alkalis and salts; dissolved or attacked by aromatic/chlorinated solvents, ketones, esters, gasoline/diesel and solvent-based bitumen adhesives.

Sustainability4

Producing a kilogram of XPS 300 REC takes about 100 MJ of energy and emits 2.2 kg of CO₂ — less than 61% of polymer grades. Typical recycled content is 50%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content50%

Manufacturability4

XPS 300 REC's machinability is excellent (92/100, better than 99% of polymer grades); weldability poor (15/100); formability not recommended (10/100).

MachinabilityExcellent92/100
WeldabilityPoor15/100
Formability (cold)Not recommended10/100
Processing Melt Temperature (typ.)190°C374 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with XPS 300 REC

Is XPS 300 easy to machine?

Cuts cleanly with a utility knife, hot-wire, fine-tooth handsaw or CNC router; use dust extraction and avoid melting/smearing from high-speed tooling.

Can XPS 300 be welded?

Not weldable in a structural sense; boards are joined mechanically (shiplap/T&G) or with solvent-free PU or cement-based adhesives.

Can XPS 300 be formed, bent or molded?

Produced by continuous tandem extrusion foaming and cut to size — no post-forming; can be thermally curved only slightly, so profiles are machined not bent.

What surface finishes work on XPS 300?

Must be protected from UV and solvents: cover with render on planed/embossed faces, cement board, backfill or ballast; use only solvent-free bitumen and adhesives.

XPS 300 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
blowing agent (CO₂ / HFO-1234ze / co-bloresidual after extrusion foaming1 – 53
brominated polymeric flame retardantHBCD-free polymeric FR in current EU production0.5 – 21
talc (nucleating agent)0.2 – 10.5
pigment / IR absorber (graphite in grey 0 – 1.50.3
polystyrene (PS homopolymer, incl. regrimatrix resin≥ 90 (balance)—

XPS 300 REC — frequently asked

What is XPS 300 REC used for?

XPS 300 REC is typically used for below-grade (perimeter) wall insulation, inverted roof insulation, under-slab and foundation insulation, frost protection for foundations and pavements, insulated render substrates on planed board and cold store wall and floor panels. In short: standard below-grade XPS; low water absorption board; 300 kPa compressive class.

What is the yield strength of XPS 300 REC?

XPS 300 REC has a typical yield strength of 0.29 MPa (0.0421 ksi) and a tensile strength of 0.4 MPa (0.058 ksi) — weaker than 97% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is XPS 300 REC easy to machine?

Yes — machinability is rated excellent (92/100, better than 99% of polymer grades). Cuts cleanly with a utility knife, hot-wire, fine-tooth handsaw or CNC router; use dust extraction and avoid melting/smearing from high-speed tooling.

Can XPS 300 REC be welded?

Not readily — weldability is rated poor (15/100). Not weldable in a structural sense; boards are joined mechanically (shiplap/T&G) or with solvent-free PU or cement-based adhesives.

What surface finishes work on XPS 300 REC?

Must be protected from UV and solvents: cover with render on planed/embossed faces, cement board, backfill or ballast; use only solvent-free bitumen and adhesives.

Can XPS 300 REC be formed, bent or molded?

Produced by continuous tandem extrusion foaming and cut to size — no post-forming; can be thermally curved only slightly, so profiles are machined not bent.

What is the maximum service temperature of XPS 300 REC?

XPS 300 REC is rated for continuous use to about 72°C (162 °F), and briefly to 85°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between XPS 300 STD-CO2 and XPS 300 DRAIN?

STD-CO2 is the default condition — default HFC-free board for below-grade walls, floors and inverted roofs where λ 0.033–0.036 is sufficient. DRAIN: use against basement walls where the board must also drain water and protect the waterproofing membrane. Yield strength is 0.3 MPa in STD-CO2 versus 0.28 MPa in DRAIN.

Sources

  1. EN 13164:2012+A1:2015 — Thermal insulation products for buildings: factory made extruded polystyrene foam (XPS) — CEN (2015)
  2. EN 826 / EN 12087 / EN 12089 / EN 12667 test methods for rigid insulation — CEN (2013)
  3. ASTM C578 — Rigid Cellular Polystyrene Thermal Insulation — ASTM (2022)
  4. XPS board technical datasheets / CE-DoP (Austrotherm, URSA, Ravago, Soprema, Styrofoam) — various (2024)
  5. Inventory of Carbon & Energy (ICE) and European XPS EPDs — Circular Ecology / EXIBA (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.