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Vespel SP-21 SP-22

Reinforced grade

SP-22 = 40% graphite filled, maximum dimensional stability

Pick for heavily loaded hot bearings and seal rings that need low thermal expansion and 1.5 W/m·K conduction; the 40 % graphite loading drops tensile strength to 52 MPa and machinability to 50.

High cost $$$$

Values for the SP-22 condition

Other Vespel SP-21 grades and fills

Vespel SP-21 is listed in 5 conditions; see the grade overview at Vespel SP-21.

Compare all 5 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
15% graphite + 10% PTFE, lowest friction
Use for dry-running, low-speed start/stop seals and sliding parts needing the lowest static and dynamic friction; the 10 % PTFE cuts tensile strength to 44 MPa and service temperature to 260 °C.—443.585 Shore D
SP-22This page
40% graphite filled, maximum dimensional stability
Pick for heavily loaded hot bearings and seal rings that need low thermal expansion and 1.5 W/m·K conduction; the 40 % graphite loading drops tensile strength to 52 MPa and machinability to 50.—52390 Shore D
15% MoS2 filled, vacuum / dry-environment grade
Select for sliding parts in vacuum, dry nitrogen or moisture-free atmospheres where graphite loses lubricity; the 15 % MoS₂ filler holds 288 °C service at 55 MPa tensile strength.—55487 Shore D
SP-21Default
15% graphite filled
Default pick for high-temperature bearings, seals and washers needing low friction, high PV capability, 0.87 W/m·K heat removal and the dimensional stability given by 15 % graphite.—654.5—
Unfilled base polyimide
Choose the unfilled base polyimide for non-rubbing parts needing maximum toughness (86 MPa, 7.5 % elongation) or electrical insulation; thermal conductivity falls to 0.35 W/m·K.—867.5—

What is Vespel SP-21 SP-22?

Vespel SP-21 SP-22 is Vespel SP-21 in the SP-22 grade — pick for heavily loaded hot bearings and seal rings that need low thermal expansion and 1.5 W/m·K conduction; the 40 % graphite loading drops tensile strength to 52 MPa and machinability to 50. Vespel SP-21 SP-22 has a tensile strength of 52 MPa (7.54 ksi), stronger than 56% of polymer grades. Elongation at break is 3% and the elastic modulus is 4.6 GPa (0.667 Msi). Vespel SP-21 SP-22 has a density of 1.65 g/cm³ (0.0596 lb/in³), heavier than 94% of polymer grades. Its glass-transition temperature is 360°C (680 °F). SP-21 is the default condition FabDigit quotes; SP-22 is available on request or by drawing note.

Advantages

  • Conducts heat well — 1.5 W/m·K (0.867 BTU/hr·ft·°F), better than 100% of polymer grades
  • High service temperature — 288°C (550 °F), better than 99% of polymer grades
  • Stiff — 4.6 GPa (0.667 Msi), better than 88% of polymer grades
  • Good UV / weathering resistance — 70/100, better than 83% of polymer grades

Limitations

  • High embodied carbon — 15 kg CO₂/kg, worse than 96% of polymer grades
  • Heavy — 1.65 g/cm³ (0.0596 lb/in³), worse than 94% of polymer grades
  • Limited formability — 8/100, worse than 91% of polymer grades
  • Difficult to weld — 5/100, worse than 89% of polymer grades
  • Limited ductility — 3%, worse than 83% of polymer grades

Vespel SP-21 SP-22 properties

Typical room-temperature values for Vespel SP-21 SP-22; 21 are specific to this condition. Other listed values are Vespel SP-21 reference data and may not represent this condition. Bars are the position among polymer grades.

Physical4

Vespel SP-21 SP-22 has a density of 1.65 g/cm³ (0.0596 lb/in³), heavier than 94% of polymer grades. Its glass-transition temperature is 360°C (680 °F).

Density1.65 g/cm³0.06 lb/in³
Glass Transition (Tg)360°C680 °F
Water Absorption (24 h)0.22%
Water Absorption (Saturation)3%

Mechanical10

Vespel SP-21 SP-22 has a tensile strength of 52 MPa (7.54 ksi), stronger than 56% of polymer grades. Elongation at break is 3% and the elastic modulus is 4.6 GPa (0.667 Msi).

Elastic (Young's) Modulus4.6 GPa0.67 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)52 MPa7.5 ksi
Elongation at Break3%
Compressive Strength145 MPa21 ksi
Compressive Modulus3 GPa0.44 Msi
Flexural Strength90 MPa13.1 ksi
Flexural Modulus5 GPa0.73 Msi
Shear Strength69 MPa10 ksi
Izod Impact, Notched27 J/m0.51 ft·lbf/in

Thermal9

Vespel SP-21 SP-22 is rated for continuous service to 288°C (550 °F). It conducts heat at 1.5 W/m·K (0.867 BTU/hr·ft·°F), better than 100% of polymer grades. Thermal expansion is 38 µm/m·K (21.1 µin/in·°F).

Thermal Conductivity1.5 W/m·K0.87 BTU/hr·ft·°F
Specific Heat Capacity1,130 J/kg·K0.27 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)38 µm/m·K21.1 µin/in·°F
Max Service Temperature (continuous)288°C550 °F
Min Service Temperature-240°C-400 °F
Heat Deflection Temp. @ 1.8 MPa360°C680 °F
Flammability (UL 94)V-0
Limiting Oxygen Index53%
Max Service Temperature (short-term)482°C900 °F

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 65% of polymer grades. UV resistance is very good.

Corrosion ResistanceExcellent85/100
UV / Weathering ResistanceVery good70/100
Chemical Resistance Summary—

Sustainability3

Producing a kilogram of Vespel SP-21 SP-22 takes about 290 MJ of energy and emits 15 kg of CO₂ — more than 95% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)290 MJ/kg124,678 BTU/lb
Embodied Carbon (primary production)15 kg CO₂/kg
Typical Recycled Content0%

Manufacturability4

Vespel SP-21 SP-22's machinability is fair (50/100, worse than 73% of polymer grades); weldability not recommended (5/100); formability not recommended (8/100).

MachinabilityFair50/100
WeldabilityNot recommended5/100
Formability (cold)Not recommended8/100
PolishabilityGood60/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Vespel SP-21 SP-22

Is Vespel SP-21 easy to machine?

Cut dry at high speed with light feeds using sharp carbide or PCD; the graphite filler is abrasive to tooling. Skip coolant to avoid moisture pickup, and dry parts in an inert atmosphere after machining if needed.

Can Vespel SP-21 be welded?

This thermoset polyimide cannot be melt-welded. Assemble with high-temperature epoxy or polyimide adhesives, or with mechanical fasteners.

Can Vespel SP-21 be formed, bent or molded?

Parts are direct-formed from powder, or isostatically pressed and sintered at high temperature into blanks, then machined to size. Injection moulding and extrusion are not possible.

What surface finishes work on Vespel SP-21?

Fine grinding and lapping give high-quality sealing faces. Plating and anodizing are not applicable; dry per DuPont's recommendation before assembly and allow for moisture-related swelling.

Vespel SP-21 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
graphitesolid lubricant filler, wt%14 – 1615
polyimide (PMDA/ODA) matrixthermoset aromatic polyimide, non-melting≥ 83 (balance)—

Vespel SP-21 SP-22 — frequently asked

What is Vespel SP-21 SP-22 used for?

Vespel SP-21 SP-22 is typically used for turbine engine seal rings, high-temperature bearings and bushings in jet engines. In short: graphite-filled Vespel; 288 °C continuous service; triple SP-1 conductivity.

What is the tensile strength of Vespel SP-21 SP-22?

Vespel SP-21 SP-22 has a typical tensile strength of 52 MPa (7.54 ksi) — stronger than 56% of polymer grades. Strength varies by condition: see the 5 listed tempers.

Is Vespel SP-21 SP-22 easy to machine?

Reasonably — machinability is rated fair (50/100, worse than 73% of polymer grades). Cut dry at high speed with light feeds using sharp carbide or PCD; the graphite filler is abrasive to tooling. Skip coolant to avoid moisture pickup, and dry parts in an inert atmosphere after machining if needed.

Can Vespel SP-21 SP-22 be welded?

Not readily — weldability is rated not recommended (5/100). This thermoset polyimide cannot be melt-welded. Assemble with high-temperature epoxy or polyimide adhesives, or with mechanical fasteners.

What surface finishes work on Vespel SP-21 SP-22?

Fine grinding and lapping give high-quality sealing faces. Plating and anodizing are not applicable; dry per DuPont's recommendation before assembly and allow for moisture-related swelling.

Can Vespel SP-21 SP-22 be formed, bent or molded?

Parts are direct-formed from powder, or isostatically pressed and sintered at high temperature into blanks, then machined to size. Injection moulding and extrusion are not possible.

What is the maximum service temperature of Vespel SP-21 SP-22?

Vespel SP-21 SP-22 is rated for continuous use to about 288°C (550 °F), and briefly to 482°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Vespel SP Polyimide Parts and Shapes — Design Handbook & Property Data — DuPont (2021)
  2. Vespel SP-21 / SP-211 / SP-22 grade data sheets — DuPont (Rogers Corporation Vespel business) (2023)
  3. MatWeb polyimide (graphite-filled) typical property listings — MatWeb LLC (2024)
  4. Engineering Plastics — Engineered Materials Handbook Vol. 2 (polyimides) — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.