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PCT GF30

Reinforced grade

also Thermx

GF30 = 30 % glass-fiber reinforced

The mainstream commercial PCT grade for SMT connectors and coil bobbins that must survive lead-free reflow.

High cost $$$$

Values for the GF30 condition

Other PCT grades and fills

PCT is listed in 8 conditions; see the grade overview at PCT.

Compare all 8 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
15 % glass-fiber reinforced
Lower-warp reinforced grade when moderate stiffness and better surface appearance are needed.—953.5—
Glass/mineral filled, low-warp
Use where flatness and isotropic shrinkage matter more than peak strength (large flat covers, housings).9595292 HRM
Impact-modified PCT
Pick for snap-fit or press-fit parts needing higher notched toughness at some loss of stiffness and HDT.1051053.588 HRM
High-reflectance white LED-housing grade
TiO2-loaded, glass-reinforced white compound for LED reflector cups needing low yellowing after reflow and UV exposure.1051051.695 HRM
30 % glass, flame-retardant UL 94 V-0
Choose when the electrical connector or bobbin must carry a UL 94 V-0 rating at 0.4–0.8 mm wall.—1151.8—
Heat-stabilized / hydrolysis-resistant grade
Long-term 150 °C air-oven ageing or humid under-hood service; adds thermal and hydrolysis stabilizers to a GF30 base.1281282.294 HRM
GF30This page
30 % glass-fiber reinforced
The mainstream commercial PCT grade for SMT connectors and coil bobbins that must survive lead-free reflow.—1302.292 HRM
40 % glass-fiber reinforced
Maximum stiffness/strength and lowest CTE for thin-wall high-temperature structural connector bodies.—1501.8—

What is PCT GF30?

PCT GF30 is PCT in the GF30 grade — the mainstream commercial PCT grade for SMT connectors and coil bobbins that must survive lead-free reflow. PCT GF30 has a yield strength of 52 MPa (7.54 ksi) and a tensile strength of 130 MPa (18.9 ksi) — stronger than 56% of polymer grades. Elongation at break is 2.2% and the elastic modulus is 9.5 GPa (1.38 Msi). PCT GF30 has a density of 1.47 g/cm³ (0.0531 lb/in³), heavier than 86% of polymer grades. Its glass-transition temperature is 90°C (194 °F).

Advantages

  • Stiff — 9.5 GPa (1.38 Msi), better than 94% of polymer grades
  • Low, predictable mold shrinkage — 0.3%, better than 90% of polymer grades
  • Conducts heat well — 0.3 W/m·K (0.173 BTU/hr·ft·°F), better than 83% of polymer grades
  • Low moisture uptake — 0.07%, better than 81% of polymer grades
  • High service temperature — 150°C (302 °F), better than 79% of polymer grades

Limitations

  • Limited ductility — 2.2%, worse than 92% of polymer grades
  • Heavy — 1.47 g/cm³ (0.0531 lb/in³), worse than 86% of polymer grades
  • Difficult to machine — 40/100, worse than 82% of polymer grades
  • Needs corrosion protection — 70/100, worse than 78% of polymer grades

PCT GF30 properties

Typical room-temperature values for PCT GF30; 19 are specific to this condition. Other listed values are PCT reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

PCT GF30 has a density of 1.47 g/cm³ (0.0531 lb/in³), heavier than 86% of polymer grades. Its glass-transition temperature is 90°C (194 °F).

Density1.47 g/cm³0.05 lb/in³
Melting Temperature (Tm)288°C550 °F
Glass Transition (Tg)90°C194 °F
Water Absorption (24 h)0.07%
Water Absorption (Saturation)0.35%
Refractive Index1.56

Mechanical10

PCT GF30 has a yield strength of 52 MPa (7.54 ksi) and a tensile strength of 130 MPa (18.9 ksi) — stronger than 56% of polymer grades. Elongation at break is 2.2% and the elastic modulus is 9.5 GPa (1.38 Msi).

Elastic (Young's) Modulus9.5 GPa1.4 Msi
Poisson's Ratio0.4
Tensile Strength (Ultimate)130 MPa18.9 ksi
Yield Strength (0.2% offset)52 MPa7.5 ksi
Elongation at Break2.2%
Compressive Strength75 MPa10.9 ksi
Flexural Strength195 MPa28.3 ksi
Flexural Modulus9 GPa1.3 Msi
Izod Impact, Notched85 J/m1.6 ft·lbf/in
Hardness, Rockwell R118 HRR

Thermal11

PCT GF30 is rated for continuous service to 150°C (302 °F). It conducts heat at 0.3 W/m·K (0.173 BTU/hr·ft·°F), better than 83% of polymer grades. Thermal expansion is 22 µm/m·K (12.2 µin/in·°F).

Thermal Conductivity0.3 W/m·K0.17 BTU/hr·ft·°F
Specific Heat Capacity1,250 J/kg·K0.3 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)22 µm/m·K12.2 µin/in·°F
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa272°C522 °F
Heat Deflection Temp. @ 1.8 MPa258°C496 °F
Vicat Softening Point (B50)240°C464 °F
Flammability (UL 94)HB
Limiting Oxygen Index23%
Max Service Temperature (short-term)265°C509 °F

Electrical7

PCT GF30 is an electrical insulator with a dielectric strength of 22 kV/mm (558.8 V/mil) and a resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Strength22 kV/mm559 V/mil
Dielectric Constant (1 MHz)3.7
Dissipation Factor (1 MHz)0.015
Volume Resistivity1×10¹⁶ Ω·cm
Surface Resistivity1×10¹⁶ Ω
Comparative Tracking Index (CTI)250 V

Chemical & Environmental3

Corrosion resistance is very good (70/100), worse than 78% of polymer grades. UV resistance is good.

Corrosion ResistanceVery good70/100
UV / Weathering ResistanceGood55/100
Chemical Resistance SummaryGood against aliphatic hydrocarbons, oils, greases, alcohols, dilute acids and automotive fluids; attacked by strong bases, hot water/steam (hydrolysis) and polar chlorinated solvents such as phenols and cresols.

Sustainability4

Producing a kilogram of PCT GF30 takes about 100 MJ of energy and emits 4.6 kg of CO₂ — less than 61% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)4.6 kg CO₂/kg
Embodied Water180 L/kg21.6 gal/lb
Typical Recycled Content0%

Manufacturability8

PCT GF30's machinability is fair (40/100, worse than 82% of polymer grades); weldability good (60/100); formability poor (30/100).

MachinabilityFair40/100
WeldabilityGood60/100
Formability (cold)Poor30/100
PolishabilityFair50/100
Mold Shrinkage0.3%
Melt Flow Rate20 g/10 min
Processing Melt Temperature (typ.)310°C590 °F
Mold Temperature (typ.)120°C248 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PCT GF30

Is PCT easy to machine?

Machinable with sharp carbide tooling and air cooling, but glass-filled grades are abrasive and notch-sensitive — generous radii and light finishing cuts.

Can PCT be welded?

Joined by ultrasonic, hot-plate, laser and vibration welding as well as heat staking; not solvent-bondable in practice, adhesives need surface pre-treatment.

Can PCT be formed, bent or molded?

Injection mold at 295–325 °C melt with 100–140 °C mold and dry the resin to <0.02 % moisture (4 h @ 120–140 °C) to avoid hydrolytic MW loss; hot runners and fast fill suit thin-wall connectors.

What surface finishes work on PCT?

Mold-textured or gloss finishes replicate well; laser marking and pad printing are common, and reinforced grades can be electroplated only with specialty pre-treatment.

PCT chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
terephthalic acid / DMT (terephthalate udiacid component, mol % of repeat unit48 – 5250
1,4-cyclohexanedimethanol (CHDM)glycol component; high trans-isomer content gives the high melting point48 – 5250
glass fiberchopped E-glass in reinforced grades0 – 4530
stabilizers / nucleants / pigmentsthermal, hydrolysis and UV additive package0.3 – 51.5

PCT GF30 — frequently asked

What is PCT GF30 used for?

PCT GF30 is typically used for SMT/lead-free reflow connectors, LED reflectors, high-heat electrical components and specialty fiber and film. In short: reflow-tolerant polyester; higher melting than PET/PBT; thin-wall connector resin.

What is the yield strength of PCT GF30?

PCT GF30 has a typical yield strength of 52 MPa (7.54 ksi) and a tensile strength of 130 MPa (18.9 ksi) — stronger than 56% of polymer grades. Strength varies by condition: see the 8 listed tempers.

Is PCT GF30 easy to machine?

Not especially — machinability is rated fair (40/100, worse than 82% of polymer grades). Machinable with sharp carbide tooling and air cooling, but glass-filled grades are abrasive and notch-sensitive — generous radii and light finishing cuts.

Can PCT GF30 be welded?

Yes — weldability is rated good (60/100). Joined by ultrasonic, hot-plate, laser and vibration welding as well as heat staking; not solvent-bondable in practice, adhesives need surface pre-treatment.

What surface finishes work on PCT GF30?

Mold-textured or gloss finishes replicate well; laser marking and pad printing are common, and reinforced grades can be electroplated only with specialty pre-treatment.

Can PCT GF30 be formed, bent or molded?

Injection mold at 295–325 °C melt with 100–140 °C mold and dry the resin to <0.02 % moisture (4 h @ 120–140 °C) to avoid hydrolytic MW loss; hot runners and fast fill suit thin-wall connectors.

What is the maximum service temperature of PCT GF30?

PCT GF30 is rated for continuous use to about 150°C (302 °F), and briefly to 265°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Thermx PCT high-heat polyester product data — Eastman Chemical / Celanese (2020)
  2. CAMPUS / Prospector thermoplastic polyester datasheets — CAMPUS Consortium / UL (2023)
  3. Polymer Data Handbook — poly(cyclohexylenedimethylene terephthalate) — Oxford University Press (2009)
  4. ISO 527 / ISO 178 / ISO 75 plastics test methods — ISO (2019)
  5. ASTM D638 / D790 / D648 / D256 — ASTM (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.