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PC-HT ESD

Grade

ESD = antistatic / static-dissipative

Carbon-based additive package for handling trays and electronics housings requiring charge control.

High cost $$$$

Values for the ESD condition

Other PC-HT grades and fills

PC-HT is listed in 6 conditions; see the grade overview at PC-HT.

Compare all 6 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Impact modified / high ductility
Higher low-temperature ductility and thick-wall impact, with a modest HDT penalty.606312080 Shore D
ESDThis page
Antistatic / static-dissipative
Carbon-based additive package for handling trays and electronics housings requiring charge control.63651585 Shore D
Flame retardant
Non-halogen FR package for electrical enclosures and LED fixtures needing V-0 at thin wall.65687084 Shore D
10% glass-fiber reinforced
Light glass loading for reduced warpage and shrinkage while keeping decent toughness.—886—
20% glass-fiber reinforced
Balanced stiffness/heat grade for structural housings and lamp bezels.—1104—
30% glass-fiber reinforced
Maximum stiffness and dimensional stability near the HDT limit; opaque, abrasive to tooling.—1303—

What is PC-HT ESD?

PC-HT ESD is PC-HT in the ESD grade — carbon-based additive package for handling trays and electronics housings requiring charge control. PC-HT ESD has a yield strength of 63 MPa (9.14 ksi) and a tensile strength of 65 MPa (9.43 ksi) — stronger than 74% of polymer grades. Elongation at break is 15% and the elastic modulus is 3 GPa (0.435 Msi). PC-HT ESD has a density of 1.2 g/cm³ (0.0434 lb/in³), heavier than 57% of polymer grades. Its glass-transition temperature is 185°C (365 °F).

Advantages

  • Polishes to a fine finish — 85/100, better than 92% of polymer grades
  • Conducts heat well — 0.3 W/m·K (0.173 BTU/hr·ft·°F), better than 83% of polymer grades
  • High service temperature — 135°C (275 °F), better than 75% of polymer grades

Limitations

  • Needs corrosion protection — 48/100, worse than 98% of polymer grades
  • High embodied carbon — 7 kg CO₂/kg, worse than 77% of polymer grades

PC-HT ESD properties

Typical room-temperature values for PC-HT ESD; 29 are specific to this condition. Other listed values are PC-HT reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

PC-HT ESD has a density of 1.2 g/cm³ (0.0434 lb/in³), heavier than 57% of polymer grades. Its glass-transition temperature is 185°C (365 °F).

Density1.2 g/cm³0.04 lb/in³
Glass Transition (Tg)185°C365 °F
Water Absorption (24 h)0.2%
Water Absorption (Saturation)0.35%
Refractive Index1.59
Light Transmission0%

Mechanical17

PC-HT ESD has a yield strength of 63 MPa (9.14 ksi) and a tensile strength of 65 MPa (9.43 ksi) — stronger than 74% of polymer grades. Elongation at break is 15% and the elastic modulus is 3 GPa (0.435 Msi).

Elastic (Young's) Modulus3 GPa0.44 Msi
Shear Modulus0.87 GPa0.13 Msi
Bulk Modulus4 GPa0.51 Msi
Poisson's Ratio0.38
Tensile Strength (Ultimate)65 MPa9.4 ksi
Yield Strength (0.2% offset)63 MPa9.1 ksi
Elongation at Break15%
Compressive Strength90 MPa13.1 ksi
Compressive Modulus2.4 GPa0.35 Msi
Flexural Strength105 MPa15.2 ksi
Flexural Modulus3.2 GPa0.46 Msi
Shear Strength58 MPa8.4 ksi
Fracture Toughness (K_IC)2.3 MPa·√m2.1 ksi·√in
Izod Impact, Notched120 J/m2.2 ft·lbf/in
Hardness, Shore D85 Shore D
Hardness, Rockwell M80 HRM
Hardness, Rockwell R122 HRR

Thermal11

PC-HT ESD is rated for continuous service to 135°C (275 °F). It conducts heat at 0.3 W/m·K (0.173 BTU/hr·ft·°F), better than 83% of polymer grades. Thermal expansion is 62 µm/m·K (34.4 µin/in·°F).

Thermal Conductivity0.3 W/m·K0.17 BTU/hr·ft·°F
Specific Heat Capacity1,200 J/kg·K0.29 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)62 µm/m·K34.4 µin/in·°F
Max Service Temperature (continuous)135°C275 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa168°C334 °F
Heat Deflection Temp. @ 1.8 MPa152°C306 °F
Vicat Softening Point (B50)175°C347 °F
Flammability (UL 94)HB at 1.5 mm typical for unfilled natural; V-2 achievable at 3.0 mm on some grades
Limiting Oxygen Index28%
Max Service Temperature (short-term)170°C338 °F

Electrical7

PC-HT ESD is an electrical insulator with a dielectric strength of 28 kV/mm (711.2 V/mil) and a resistivity of 1,000,000 Ω·m.

Electrical Resistivity1,000,000 Ω·m3.94×10¹³ µΩ·in
Dielectric Strength28 kV/mm711 V/mil
Dielectric Constant (1 MHz)2.95
Dissipation Factor (1 MHz)0.01
Volume Resistivity1×10⁸ Ω·cm
Surface Resistivity1×10⁸ Ω
Comparative Tracking Index (CTI)250 V

Chemical & Environmental3

Corrosion resistance is fair (48/100), worse than 98% of polymer grades. UV resistance is fair.

Corrosion ResistanceFair48/100
UV / Weathering ResistanceFair35/100
Chemical Resistance SummaryGood against water, dilute acids, aliphatic hydrocarbons and alcohols; attacked/stress-cracked by alkalis, ammonia, ketones, esters, chlorinated and aromatic solvents; avoid aggressive cleaners under load.

Sustainability4

Producing a kilogram of PC-HT ESD takes about 112 MJ of energy and emits 7 kg of CO₂ — more than 67% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)112 MJ/kg48,151 BTU/lb
Embodied Carbon (primary production)7 kg CO₂/kg
Embodied Water260 L/kg31.2 gal/lb
Typical Recycled Content0%

Manufacturability8

PC-HT ESD's machinability is good (55/100, worse than 64% of polymer grades); weldability fair (45/100); formability poor (30/100).

MachinabilityGood55/100
WeldabilityFair45/100
Formability (cold)Poor30/100
PolishabilityExcellent85/100
Mold Shrinkage0.5%
Melt Flow Rate5 g/10 min
Processing Melt Temperature (typ.)325°C617 °F
Mold Temperature (typ.)115°C239 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PC-HT ESD

Is PC-HT easy to machine?

Machines like standard PC: sharp positive-rake tools, high speed with low feed, air or mist cooling; anneal 1–2 h near 130 °C to relieve stress and avoid solvent crazing.

Can PC-HT be welded?

Ultrasonic, hot-plate, vibration and laser welding all work; solvent bonding with methylene chloride blends is possible but raises stress-crack risk.

Can PC-HT be formed, bent or molded?

Dry 4–6 h at 120–125 °C to <0.02% moisture; inject at 310–345 °C melt with 90–140 °C mold, use generous gates and slow fill for optics.

What surface finishes work on PC-HT?

Takes high-gloss tooled surfaces, hard-coat (silicone/acrylic) for abrasion and UV, vacuum metallizing and pad printing; avoid alkaline paint strippers.

PC-HT chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
high-Tg comonomer (PPPBP / BPI / TMC-bisrigid comonomer that raises Tg and HDT; exact type is producer-specific10 – 6030
heat/process stabilizers, mold release, additive package, grade dependent0.05 – 10.4
bisphenol-A carbonate unitsmain chain of the copolycarbonate≥ 40 (balance)—

PC-HT ESD — frequently asked

What is PC-HT ESD used for?

PC-HT ESD is typically used for LED housings, reflow-solderable electrical parts, automotive under-hood components and lighting fixtures. In short: highest-heat clear PC; reflow-capable polycarbonate; 160 °C HDT copolymer.

What is the yield strength of PC-HT ESD?

PC-HT ESD has a typical yield strength of 63 MPa (9.14 ksi) and a tensile strength of 65 MPa (9.43 ksi) — stronger than 74% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is PC-HT ESD easy to machine?

Reasonably — machinability is rated good (55/100, worse than 64% of polymer grades). Machines like standard PC: sharp positive-rake tools, high speed with low feed, air or mist cooling; anneal 1–2 h near 130 °C to relieve stress and avoid solvent crazing.

Can PC-HT ESD be welded?

With care — weldability is rated fair (45/100). Ultrasonic, hot-plate, vibration and laser welding all work; solvent bonding with methylene chloride blends is possible but raises stress-crack risk.

What surface finishes work on PC-HT ESD?

Takes high-gloss tooled surfaces, hard-coat (silicone/acrylic) for abrasion and UV, vacuum metallizing and pad printing; avoid alkaline paint strippers.

Can PC-HT ESD be formed, bent or molded?

Dry 4–6 h at 120–125 °C to <0.02% moisture; inject at 310–345 °C melt with 90–140 °C mold, use generous gates and slow fill for optics.

What is the maximum service temperature of PC-HT ESD?

PC-HT ESD is rated for continuous use to about 135°C (275 °F), and briefly to 170°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Lexan XHT / high-heat copolymer resin data — SABIC (2023)
  2. Apec high heat polycarbonate product range — Covestro (2023)
  3. CAMPUS plastics property database — PC and high-heat PC copolymers — CWFG (2024)
  4. ISO 7391 Plastics — Polycarbonate moulding and extrusion materials — ISO (2006)
  5. ASTM D3935 Standard Classification for Polycarbonate Molding and Extrusion Materials — ASTM (2017)
  6. Engineered Materials Handbook Vol. 2: Engineering Plastics — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.