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PC-HT vs PC-Optical

Polymer · grade comparison

PC-HT and PC-Optical are both polymer grades. PC-HT is the stronger of the two: yield strength 68 MPa (9.86 ksi) against 63 MPa (9.14 ksi) for PC-Optical, about 8% more. In exchange, PC-Optical is the more ductile: elongation 115% versus 90% for PC-HT. PC-HT runs hotter in service (140°C vs 120°C continuous). On the shop floor, PC-Optical sits in a lower cost tier (premium, $$$) than PC-HT (high, $$$$).

PC-HTChoose it when strength drives the design, or when the part sees heat.

PC-OpticalChoose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

PC-HT vs PC-Optical: properties

PC-HTPC-Optical

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

2.4 GPa0.35 Msi
2.4 GPa0.34 Msi

Shear Modulus

0.87 GPa0.13 Msi
0.82 GPa0.12 Msi

Bulk Modulus

4 GPa0.51 Msi
3 GPa0.48 Msi

Tensile Strength (Ultimate)

70 MPa10.2 ksi
67 MPa9.7 ksi

Yield Strength (0.2% offset)

68 MPa9.9 ksi
63 MPa9.1 ksi

Elongation at Break

90%
115%

Compressive Strength

85 MPa12.3 ksi
80 MPa11.6 ksi

Compressive Modulus

2.4 GPa0.35 Msi
2.3 GPa0.33 Msi

Flexural Strength

105 MPa15.2 ksi
93 MPa13.5 ksi

Flexural Modulus

2.5 GPa0.36 Msi
2.4 GPa0.34 Msi

Shear Strength

62 MPa9 ksi
40 MPa5.8 ksi

Fracture Toughness (K_IC)

3 MPa·√m2.7 ksi·√in
2.6 MPa·√m2.4 ksi·√in

Izod Impact, Notched

620 J/m11.6 ft·lbf/in
700 J/m13.1 ft·lbf/in

Hardness, Shore D

84 Shore D
83 Shore D

Hardness, Rockwell M

76 HRM
72 HRM

Same in both: Poisson's Ratio 0.38 · Hardness, Rockwell R 120 HRR

Physical

Density and transition temperatures.

Glass Transition (Tg)

185°C365 °F
147°C297 °F

Water Absorption (24 h)

0.2%
0.15%

Refractive Index

1.59
1.586

Light Transmission

87%
89%

Same in both: Density 1.2 g/cm³0.04 lb/in³ · Water Absorption (Saturation) 0.35%

Thermal

How each material carries heat and how hot it can run.

Specific Heat Capacity

1,200 J/kg·K0.29 BTU/lb·°F
1,220 J/kg·K0.29 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

62 µm/m·K34.4 µin/in·°F
67 µm/m·K37.2 µin/in·°F

Max Service Temperature (continuous)

140°C284 °F
120°C248 °F

Heat Deflection Temp. @ 0.45 MPa

172°C342 °F
138°C280 °F

Heat Deflection Temp. @ 1.8 MPa

155°C311 °F
128°C262 °F

Vicat Softening Point (B50)

178°C352 °F
146°C295 °F

Limiting Oxygen Index

27%
26%

Max Service Temperature (short-term)

170°C338 °F
140°C284 °F

Same in both: Thermal Conductivity 0.2 W/m·K0.12 BTU/hr·ft·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Dielectric Strength

28 kV/mm711 V/mil
30 kV/mm762 V/mil

Dielectric Constant (1 MHz)

2.95
2.9

Same in both: Electrical Resistivity 1×10¹⁴ Ω·m3.94×10²¹ µΩ·in · Dissipation Factor (1 MHz) 0.01 · Volume Resistivity 1×10¹⁶ Ω·cm · Surface Resistivity 1×10¹⁶ Ω · Comparative Tracking Index (CTI) 250 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
75 / 100

UV / Weathering Resistance

35 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
62 / 100

Weldability

70 / 100
75 / 100

Formability (cold)

65 / 100
70 / 100

Polishability

85 / 100
90 / 100

Melt Flow Rate

6 g/10 min
15 g/10 min

Processing Melt Temperature (typ.)

325°C617 °F
300°C572 °F

Mold Temperature (typ.)

115°C239 °F
110°C230 °F

Same in both: Mold Shrinkage 0.6%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

112 MJ/kg48,151 BTU/lb
108 MJ/kg46,432 BTU/lb

Embodied Carbon (primary production)

7 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

58 kN·m/kg
56 kN·m/kg

Modulus of Resilience

963 kJ/m³
844 kJ/m³

Same in both: Specific Stiffness (E / density) 2 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scalePC-OpticalPC-HT

Manufacturing and finishing

CapabilityPC-HTPC-Optical
Default condition——
Relative cost$$$$ High$$$ Premium
Min. machined wall——
Best machined surface——

PC-HT vs PC-Optical — frequently asked

Is PC-HT stronger than PC-Optical?

Yes. PC-HT has a typical yield strength of 68 MPa (9.86 ksi) against 63 MPa (9.14 ksi) for PC-Optical — about 8% more. Tensile strength is 70 MPa (10.2 ksi) vs 67 MPa (9.72 ksi).

Which is cheaper, PC-HT or PC-Optical?

PC-Optical is the lower-cost material: it sits in the premium tier ($$$) while PC-HT is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, PC-HT or PC-Optical?

PC-Optical. Its weldability rates very good (75/100) against very good (70/100) for PC-HT.

Ready to make it?

Upload a CAD file and FabDigit prices the part in PC-HT and PC-Optical side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.