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Ionomer Hard

Supply condition

Hard = hard / high-modulus golf-cover grade

Highly neutralized, stiff and cut-resistant — the classic golf-ball cover and ski-base ionomer.

Premium cost $$$

Values for the Hard condition

Other Ionomer grades and fills

Ionomer is listed in 5 conditions; see the grade overview at Ionomer.

Compare all 5 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Soft / flexible low-modulus ionomer
Very low stiffness, rubber-like ionomer for soft-touch overmolds, ski boots and impact-absorbing layers.62055033 Shore D
Injection-molding grade
High-flow pellets for thin-wall caps, closures and cosmetic parts.132633055 Shore D
Sodium-neutralized ionomer
Pick for maximum clarity, hot-tack, abrasion resistance and stiffness; more moisture-sensitive, dry before molding.173335062 Shore D
Lithium-neutralized ionomer
Specialty high-stiffness, high-resilience grade used in golf-ball and high-performance sports applications.193630065 Shore D
HardThis page
Hard / high-modulus golf-cover grade
Highly neutralized, stiff and cut-resistant — the classic golf-ball cover and ski-base ionomer.203826066 Shore D

What is Ionomer Hard?

Ionomer Hard is Ionomer supplied in the Hard condition — highly neutralized, stiff and cut-resistant — the classic golf-ball cover and ski-base ionomer. Ionomer Hard has a yield strength of 20 MPa (2.9 ksi) and a tensile strength of 38 MPa (5.51 ksi) — weaker than 80% of polymer grades. Elongation at break is 260% and the elastic modulus is 0.4 GPa (0.058 Msi). Ionomer Hard has a density of 0.95 g/cm³ (0.0343 lb/in³), lighter than 75% of polymer grades. Its glass-transition temperature is -25°C (-13 °F).

Advantages

  • Readily welded — 88/100, better than 91% of polymer grades
  • Low embodied carbon — 3 kg CO₂/kg, better than 83% of polymer grades
  • Ductile — tolerates forming and impact — 260%, better than 80% of polymer grades
  • Polishes to a fine finish — 70/100, better than 77% of polymer grades
  • Lightweight — 0.95 g/cm³ (0.0343 lb/in³), better than 75% of polymer grades

Limitations

  • Low strength — 20 MPa (2.9 ksi), worse than 80% of polymer grades
  • Difficult to machine — 42/100, worse than 80% of polymer grades
  • Limited service temperature — 70°C (158 °F), worse than 77% of polymer grades
  • Absorbs moisture — dry before molding — 0.6%, worse than 75% of polymer grades

Ionomer Hard properties

Typical room-temperature values for Ionomer Hard; 27 are specific to this condition. Other listed values are Ionomer reference data and may not represent this condition. Bars are the position among polymer grades.

Physical7

Ionomer Hard has a density of 0.95 g/cm³ (0.0343 lb/in³), lighter than 75% of polymer grades. Its glass-transition temperature is -25°C (-13 °F).

Density0.95 g/cm³0.03 lb/in³
Melting Temperature (Tm)90°C194 °F
Glass Transition (Tg)-25°C-13 °F
Water Absorption (24 h)0.6%
Water Absorption (Saturation)1.4%
Refractive Index1.51
Light Transmission88%

Mechanical12

Ionomer Hard has a yield strength of 20 MPa (2.9 ksi) and a tensile strength of 38 MPa (5.51 ksi) — weaker than 80% of polymer grades. Elongation at break is 260% and the elastic modulus is 0.4 GPa (0.058 Msi).

Elastic (Young's) Modulus0.4 GPa0.06 Msi
Shear Modulus0.1 GPa0.01 Msi
Poisson's Ratio0.44
Tensile Strength (Ultimate)38 MPa5.5 ksi
Yield Strength (0.2% offset)20 MPa2.9 ksi
Elongation at Break260%
Flexural Strength17 MPa2.5 ksi
Flexural Modulus0.38 GPa0.06 Msi
Izod Impact, Notched650 J/m12.2 ft·lbf/in
Hardness, Shore A97 Shore A
Hardness, Shore D66 Shore D
Hardness, Rockwell R70 HRR

Thermal11

Ionomer Hard is rated for continuous service to 70°C (158 °F). It conducts heat at 0.25 W/m·K (0.144 BTU/hr·ft·°F), better than 72% of polymer grades. Thermal expansion is 140 µm/m·K (77.8 µin/in·°F).

Thermal Conductivity0.25 W/m·K0.14 BTU/hr·ft·°F
Specific Heat Capacity2,200 J/kg·K0.53 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)140 µm/m·K77.8 µin/in·°F
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-100°C-148 °F
Heat Deflection Temp. @ 0.45 MPa53°C127 °F
Heat Deflection Temp. @ 1.8 MPa37°C99 °F
Vicat Softening Point (B50)73°C163 °F
Flammability (UL 94)HB (unmodified grades); no V-rated standard ionomer offered
Limiting Oxygen Index18%
Max Service Temperature (short-term)90°C194 °F

Electrical6

Ionomer Hard is an electrical insulator with a dielectric strength of 32 kV/mm (812.8 V/mil) and a resistivity of 1×10¹⁴ Ω·m.

Electrical Resistivity1×10¹⁴ Ω·m3.94×10²¹ µΩ·in
Dielectric Strength32 kV/mm813 V/mil
Dielectric Constant (1 MHz)2.5
Dissipation Factor (1 MHz)0.01
Volume Resistivity1×10¹⁶ Ω·cm
Surface Resistivity1×10¹⁵ Ω

Chemical & Environmental3

Corrosion resistance is very good (78/100), worse than 61% of polymer grades. UV resistance is fair.

Corrosion ResistanceVery good78/100
UV / Weathering ResistanceFair40/100
Chemical Resistance SummaryGood against water, dilute acids/alkalis, alcohols and most foods; attacked by strong oxidizers and concentrated acids; swells in aromatic/chlorinated solvents, hot oils and greases; alkaline salts can ion-exchange the neutralizing metal — avoid prolonged hot caustic.

Sustainability4

Producing a kilogram of Ionomer Hard takes about 88 MJ of energy and emits 3 kg of CO₂ — less than 76% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)88 MJ/kg37,833 BTU/lb
Embodied Carbon (primary production)3 kg CO₂/kg
Embodied Water130 L/kg15.6 gal/lb
Typical Recycled Content0%

Manufacturability8

Ionomer Hard's machinability is fair (42/100, worse than 80% of polymer grades); weldability excellent (88/100); formability very good (78/100).

MachinabilityFair42/100
WeldabilityExcellent88/100
Formability (cold)Very good78/100
PolishabilityVery good70/100
Mold Shrinkage1%
Melt Flow Rate1 g/10 min
Processing Melt Temperature (typ.)220°C428 °F
Mold Temperature (typ.)20°C68 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Ionomer Hard

Is Ionomer easy to machine?

Machinable but gummy and elastic — use sharp positive-rake tools, high speed, low feed and air/mist cooling; expect poor dimensional accuracy on thin sections.

Can Ionomer be welded?

Excellent heat-sealing, hot-tack, impulse, ultrasonic and hot-plate welding; bonds well to aluminum foil, nylon and PET in coextrusion/extrusion-coating.

Can Ionomer be formed, bent or molded?

Dry 3–4 h at 50–60 °C, melt 190–250 °C (never above ~260 °C to avoid ionic degradation/gel), cold mold 10–30 °C for gloss; blown/cast film and thermoforming run easily.

What surface finishes work on Ionomer?

Molds to a very high natural gloss; paints and inks need corona/flame treatment; not suitable for plating, and printing over the sealant layer should be reverse-printed on the carrier film.

Ionomer chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
methacrylic acid (or acrylic acid)acid comonomer providing ionic sites8 – 2012
Zn or Na (or Li) neutralizing cation20–70 % of acid groups neutralized; ion type defines the grade family0.3 – 31.2
additives (slip, antiblock, UV, antioxidgrade dependent0 – 1.50.3
ethylenebackbone comonomer≥ 78 (balance)—

Ionomer Hard — frequently asked

What is Ionomer Hard used for?

Ionomer Hard is typically used for golf ball covers, skin/blister packaging film, heat-seal layers for food packaging, ski boot shells and sporting goods, foam laminates and metal adhesion coatings. In short: toughest clear ethylene copolymer; best hot-tack seal layer; high-gloss abrasion resistance.

What is the yield strength of Ionomer Hard?

Ionomer Hard has a typical yield strength of 20 MPa (2.9 ksi) and a tensile strength of 38 MPa (5.51 ksi) — weaker than 80% of polymer grades. Strength varies by condition: see the 5 listed tempers.

Is Ionomer Hard easy to machine?

Not especially — machinability is rated fair (42/100, worse than 80% of polymer grades). Machinable but gummy and elastic — use sharp positive-rake tools, high speed, low feed and air/mist cooling; expect poor dimensional accuracy on thin sections.

Can Ionomer Hard be welded?

Yes — weldability is rated excellent (88/100). Excellent heat-sealing, hot-tack, impulse, ultrasonic and hot-plate welding; bonds well to aluminum foil, nylon and PET in coextrusion/extrusion-coating.

What surface finishes work on Ionomer Hard?

Molds to a very high natural gloss; paints and inks need corona/flame treatment; not suitable for plating, and printing over the sealant layer should be reverse-printed on the carrier film.

Can Ionomer Hard be formed, bent or molded?

Dry 3–4 h at 50–60 °C, melt 190–250 °C (never above ~260 °C to avoid ionic degradation/gel), cold mold 10–30 °C for gloss; blown/cast film and thermoforming run easily.

What is the maximum service temperature of Ionomer Hard?

Ionomer Hard is rated for continuous use to about 70°C (158 °F), and briefly to 90°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Surlyn ionomer resin product and processing datasheets — DuPont / Dow Packaging & Specialty Plastics (2022)
  2. CAMPUS plastics property database — ethylene ionomers — CAMPUS/CWFG (2023)
  3. Engineering Plastics, ASM Engineered Materials Handbook Vol. 2 — ASM International (1988)
  4. ASTM D638 / D790 / D256 / D1238 test methods for plastics — ASTM International (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.