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EAA vs Ionomer

Polymer · grade comparison

EAA and Ionomer are both polymer grades. Ionomer is the stronger of the two: yield strength 15 MPa (2.18 ksi) against 10 MPa (1.45 ksi) for EAA, about 50% more; tensile strength follows at 30 MPa (4.35 ksi) vs 17 MPa (2.47 ksi). In exchange, EAA is the more ductile: elongation 550% versus 380% for Ionomer, and Ionomer is harder (60 Shore D vs 48 Shore D). Ionomer is stiffer (0.28 GPa vs 0.13 GPa) and EAA conducts heat better (0.3 W/m·K vs 0.24 W/m·K). On the shop floor, EAA sits in a lower cost tier (standard, $$) than Ionomer (premium, $$$).

EAAChoose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.

IonomerChoose it when strength drives the design.

EAA vs Ionomer: properties

EAAIonomer

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.13 GPa0.02 Msi
0.28 GPa0.04 Msi

Tensile Strength (Ultimate)

17 MPa2.5 ksi
30 MPa4.4 ksi

Yield Strength (0.2% offset)

10 MPa1.5 ksi
15 MPa2.2 ksi

Elongation at Break

550%
380%

Flexural Modulus

0.15 GPa0.02 Msi
0.26 GPa0.04 Msi

Izod Impact, Notched

800 J/m15 ft·lbf/in
900 J/m16.9 ft·lbf/in

Hardness, Shore A

92 Shore A
94 Shore A

Hardness, Shore D

48 Shore D
60 Shore D

Tear Strength

90 kN/m514 lbf/in
—

Shear Modulus

—
0.1 GPa0.01 Msi

Poisson's Ratio

—
0.44

Flexural Strength

—
12 MPa1.7 ksi

Hardness, Rockwell R

—
60 HRR

Physical

Density and transition temperatures.

Density

0.94 g/cm³0.03 lb/in³
0.95 g/cm³0.03 lb/in³

Melting Temperature (Tm)

95°C203 °F
90°C194 °F

Water Absorption (24 h)

0.1%
0.6%

Water Absorption (Saturation)

0.5%
1.4%

Same in both: Glass Transition (Tg) -25°C-13 °F · Refractive Index 1.51 · Light Transmission 88%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.3 W/m·K0.17 BTU/hr·ft·°F
0.24 W/m·K0.14 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

180 µm/m·K100 µin/in·°F
140 µm/m·K77.8 µin/in·°F

Max Service Temperature (continuous)

60°C140 °F
65°C149 °F

Min Service Temperature

-60°C-76 °F
-100°C-148 °F

Heat Deflection Temp. @ 0.45 MPa

48°C118 °F
46°C115 °F

Vicat Softening Point (B50)

65°C149 °F
64°C147 °F

Heat Deflection Temp. @ 1.8 MPa

—
33°C91 °F

Same in both: Specific Heat Capacity 2,200 J/kg·K0.53 BTU/lb·°F · Limiting Oxygen Index 18% · Max Service Temperature (short-term) 90°C194 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹⁴ Ω·m3.94×10²¹ µΩ·in

Dielectric Strength

30 kV/mm762 V/mil
32 kV/mm813 V/mil

Dielectric Constant (1 MHz)

2.8
2.5

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁶ Ω·cm

Surface Resistivity

—
1×10¹⁵ Ω

Same in both: Dissipation Factor (1 MHz) 0.01

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
78 / 100

UV / Weathering Resistance

35 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
30 / 100

Formability (cold)

85 / 100
88 / 100

Polishability

35 / 100
70 / 100

Mold Shrinkage

2%
0.7%

Melt Flow Rate

8 g/10 min
5 g/10 min

Processing Melt Temperature (typ.)

200°C392 °F
220°C428 °F

Mold Temperature (typ.)

30°C86 °F
20°C68 °F

Same in both: Weldability 92 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

82 MJ/kg35,254 BTU/lb
88 MJ/kg37,833 BTU/lb

Embodied Carbon (primary production)

2.6 kg CO₂/kg
3 kg CO₂/kg

Embodied Water

100 L/kg12 gal/lb
130 L/kg15.6 gal/lb

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

18 kN·m/kg
32 kN·m/kg

Specific Stiffness (E / density)

0.1 MN·m/kg
0.3 MN·m/kg

Modulus of Resilience

385 kJ/m³
402 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleEAAIonomer

Manufacturing and finishing

CapabilityEAAIonomer
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

EAA vs Ionomer — frequently asked

Is Ionomer stronger than EAA?

Yes. Ionomer has a typical yield strength of 15 MPa (2.18 ksi) against 10 MPa (1.45 ksi) for EAA — about 50% more. Tensile strength is 30 MPa (4.35 ksi) vs 17 MPa (2.47 ksi).

Which is cheaper, EAA or Ionomer?

EAA is the lower-cost material: it sits in the standard tier ($$) while Ionomer is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, EAA or Ionomer?

EAA. Its machinability rates fair (35/100) against poor (30/100) for Ionomer.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EAA and Ionomer side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.