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EC D787-G11

Grade

D787-G11 = aSTM D787 Grade 11

Highest-modulus ethyl cellulose grade for rigid machined blanks and tool handles; least cold impact of the series.

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Values for the D787-G11 condition

Other EC grades and fills

EC is listed in 11 conditions; see the grade overview at EC.

Compare all 11 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
ASTM D787 Grade 1
Pick for extreme low-temperature impact, flexible film/sheet and tough thin-wall covers where stiffness is irrelevant.13174562 Shore D
ASTM D787 Grade 2
Use for flexible tough parts needing slightly more form-holding than Grade 1.16204066 Shore D
ASTM D787 Grade 3
General flexible-tough grade for extruded profile and tubing where cold toughness dominates.18243570 Shore D
ASTM D787 Grade 4
Balanced soft-side grade for injection-molded housings and handles used outdoors in cold weather.21273073 Shore D
ASTM D787 Grade 5
Choose when a part needs both easy filling and useful stiffness at room temperature.24312776 Shore D
D787-G6Default
ASTM D787 Grade 6
Default all-round ethyl cellulose molding compound: good balance of stiffness, cold impact and mold flow.26342478 Shore D
ASTM D787 Grade 7
Use where deflection under load must be limited while retaining moderate impact strength.30382080 Shore D
ASTM D787 Grade 8
Hard grade for dimensionally critical molded parts and machined stock shapes.34411782 Shore D
ASTM D787 Grade 9
Low-plasticizer hard grade with better heat resistance and lower creep; impact drops markedly.38451483 Shore D
ASTM D787 Grade 10
For rigid parts that must hold shape near 70–75 °C; requires higher melt temperature to fill.42501184 Shore D
D787-G11This page
ASTM D787 Grade 11
Highest-modulus ethyl cellulose grade for rigid machined blanks and tool handles; least cold impact of the series.4655885 Shore D

What is EC D787-G11?

EC D787-G11 is EC in the D787-G11 grade — highest-modulus ethyl cellulose grade for rigid machined blanks and tool handles; least cold impact of the series. EC D787-G11 has a yield strength of 46 MPa (6.67 ksi) and a tensile strength of 55 MPa (7.98 ksi) — weaker than 55% of polymer grades. Elongation at break is 8% and the elastic modulus is 2.3 GPa (0.334 Msi). EC D787-G11 has a density of 1.14 g/cm³ (0.0412 lb/in³), lighter than 60% of polymer grades. Its glass-transition temperature is 125°C (257 °F). D787-G6 is the default condition FabDigit quotes; D787-G11 is available on request or by drawing note.

Advantages

  • Easy to machine — 85/100, better than 88% of polymer grades
  • Polishes to a fine finish — 78/100, better than 87% of polymer grades
  • Low, predictable mold shrinkage — 0.4%, better than 82% of polymer grades

Limitations

  • Absorbs moisture — dry before molding — 1.4%, worse than 90% of polymer grades
  • Needs corrosion protection — 60/100, worse than 89% of polymer grades

EC D787-G11 properties

Typical room-temperature values for EC D787-G11; 43 are specific to this condition. Other listed values are EC reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

EC D787-G11 has a density of 1.14 g/cm³ (0.0412 lb/in³), lighter than 60% of polymer grades. Its glass-transition temperature is 125°C (257 °F).

Density1.14 g/cm³0.04 lb/in³
Glass Transition (Tg)125°C257 °F
Water Absorption (24 h)1.4%
Water Absorption (Saturation)3%
Refractive Index1.47
Light Transmission86%

Mechanical17

EC D787-G11 has a yield strength of 46 MPa (6.67 ksi) and a tensile strength of 55 MPa (7.98 ksi) — weaker than 55% of polymer grades. Elongation at break is 8% and the elastic modulus is 2.3 GPa (0.334 Msi).

Elastic (Young's) Modulus2.3 GPa0.33 Msi
Shear Modulus0.45 GPa0.07 Msi
Bulk Modulus3 GPa0.44 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)55 MPa8 ksi
Yield Strength (0.2% offset)46 MPa6.7 ksi
Elongation at Break8%
Compressive Strength85 MPa12.3 ksi
Compressive Modulus1.1 GPa0.16 Msi
Flexural Strength85 MPa12.3 ksi
Flexural Modulus2.2 GPa0.32 Msi
Shear Strength25 MPa3.6 ksi
Fracture Toughness (K_IC)2 MPa·√m1.8 ksi·√in
Izod Impact, Notched55 J/m1 ft·lbf/in
Hardness, Shore D85 Shore D
Hardness, Rockwell R115 HRR
Tear Strength45 kN/m257 lbf/in

Thermal11

EC D787-G11 is rated for continuous service to 80°C (176 °F). It conducts heat at 0.22 W/m·K (0.127 BTU/hr·ft·°F), better than 60% of polymer grades. Thermal expansion is 115 µm/m·K (63.9 µin/in·°F).

Thermal Conductivity0.22 W/m·K0.13 BTU/hr·ft·°F
Specific Heat Capacity1,430 J/kg·K0.34 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)115 µm/m·K63.9 µin/in·°F
Max Service Temperature (continuous)80°C176 °F
Min Service Temperature-20°C-4 °F
Heat Deflection Temp. @ 0.45 MPa78°C172 °F
Heat Deflection Temp. @ 1.8 MPa68°C154 °F
Vicat Softening Point (B50)90°C194 °F
Flammability (UL 94)HB (slow burning; not self-extinguishing unless flame retarded)
Limiting Oxygen Index19%
Max Service Temperature (short-term)110°C230 °F

Electrical7

EC D787-G11 is an electrical insulator with a dielectric strength of 24 kV/mm (609.6 V/mil) and a resistivity of 1×10¹¹ Ω·m.

Electrical Resistivity1×10¹¹ Ω·m3.94×10¹⁸ µΩ·in
Dielectric Strength24 kV/mm610 V/mil
Dielectric Constant (1 MHz)2.9
Dissipation Factor (1 MHz)0.008
Volume Resistivity5×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 89% of polymer grades. UV resistance is fair.

Corrosion ResistanceGood60/100
UV / Weathering ResistanceFair45/100
Chemical Resistance SummaryGood against dilute alkalis, mineral oils, greases, aliphatic hydrocarbons and alcohols/water; non-acidic so it does not corrode metal inserts. Attacked or dissolved by ketones, esters, chlorinated solvents, aromatic hydrocarbons and strong acids; softened by prolonged hot water.

Sustainability4

Producing a kilogram of EC D787-G11 takes about 100 MJ of energy and emits 4.2 kg of CO₂ — less than 61% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)4.2 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content0%

Manufacturability8

EC D787-G11's machinability is excellent (85/100, better than 88% of polymer grades); weldability fair (50/100); formability fair (40/100).

MachinabilityExcellent85/100
WeldabilityFair50/100
Formability (cold)Fair40/100
PolishabilityVery good78/100
Mold Shrinkage0.4%
Melt Flow Rate1.5 g/10 min
Processing Melt Temperature (typ.)200°C392 °F
Mold Temperature (typ.)70°C158 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with EC D787-G11

Is EC easy to machine?

Machines easily with sharp, high-rake tools and generous chip clearance; keep speeds moderate and use air blast — the material is soft and heat-smears, and coolants containing esters/ketones will attack it.

Can EC be welded?

Not fusion-welded in the usual sense; joined by hot-plate/heat sealing or by solvent cementing with ketone/ester or chlorinated-solvent based cements, plus solvent-borne EC adhesives.

Can EC be formed, bent or molded?

Injection mold at 175–230 °C melt with 40–80 °C tools; dry the compound 2–3 h at 65–75 °C, avoid long residence at >230 °C (plasticizer loss and discoloration), shrinkage 0.3–0.8 %.

What surface finishes work on EC?

Takes solvent-based lacquers and hot stamping well; can be flame- or buff-polished lightly, but abrasive polishing loads quickly — mold-in gloss or texture is preferred.

EC chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
plasticizer (dibutyl sebacate / phthalatcontent sets the D787 grade hardness/impact level4 – 3015
stabilizer + antioxidant0.2 – 20.8
lubricant / mold release0.1 – 1.50.5
pigment / colorantomitted in natural/transparent compounds0 – 30.7
ethyl cellulose resin (cellulose ethyl eethoxyl content typically 44–50 wt% of the resin (DS ≈ 2.2–2.6)≥ 65 (balance)—

EC D787-G11 — frequently asked

What is EC D787-G11 used for?

EC D787-G11 is typically used for protective coatings, hot-melt adhesives, flexible tubing, pharmaceutical film coatings and electrical insulation. In short: toughest cellulosic in cold; non-acidic cellulose ether; coating and binder grade.

What is the yield strength of EC D787-G11?

EC D787-G11 has a typical yield strength of 46 MPa (6.67 ksi) and a tensile strength of 55 MPa (7.98 ksi) — weaker than 55% of polymer grades. Strength varies by condition: see the 11 listed tempers.

Is EC D787-G11 easy to machine?

Yes — machinability is rated excellent (85/100, better than 88% of polymer grades). Machines easily with sharp, high-rake tools and generous chip clearance; keep speeds moderate and use air blast — the material is soft and heat-smears, and coolants containing esters/ketones will attack it.

Can EC D787-G11 be welded?

With care — weldability is rated fair (50/100). Not fusion-welded in the usual sense; joined by hot-plate/heat sealing or by solvent cementing with ketone/ester or chlorinated-solvent based cements, plus solvent-borne EC adhesives.

What surface finishes work on EC D787-G11?

Takes solvent-based lacquers and hot stamping well; can be flame- or buff-polished lightly, but abrasive polishing loads quickly — mold-in gloss or texture is preferred.

Can EC D787-G11 be formed, bent or molded?

Injection mold at 175–230 °C melt with 40–80 °C tools; dry the compound 2–3 h at 65–75 °C, avoid long residence at >230 °C (plasticizer loss and discoloration), shrinkage 0.3–0.8 %.

What is the maximum service temperature of EC D787-G11?

EC D787-G11 is rated for continuous use to about 80°C (176 °F), and briefly to 110°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between EC D787-G6 and EC D787-G1?

D787-G6 is the default condition — default all-round ethyl cellulose molding compound: good balance of stiffness, cold impact and mold flow. D787-G1: pick for extreme low-temperature impact, flexible film/sheet and tough thin-wall covers where stiffness is irrelevant. Yield strength is 26 MPa in D787-G6 versus 13 MPa in D787-G1.

Sources

  1. ASTM D787 — Standard Specification for Ethyl Cellulose Molding and Extrusion Compounds — ASTM International (2019)
  2. ASTM D2364 — Standard Test Methods for Hydroxyethylcellulose (related cellulose ether test practice) — ASTM International (2019)
  3. Engineered Materials Handbook Vol. 2: Engineering Plastics — Cellulosics — ASM International (1988)
  4. ETHOCEL Ethylcellulose Polymers — technical handbook — Dow / Ashland (2020)
  5. Cellulosic thermoplastics property tables — Modern Plastics Encyclopedia / CAMPUS-type datasets (2015)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.