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Cast Acrylic Sheet XT (Extruded PMMA sheet)

Finish state

GB GB/T 7134-2008 Type 1 · ISO 7823-1

Cheaper, tighter-thickness extruded sheet; choose when cost and gauge tolerance matter more than solvent resistance or thermoforming detail.

Standard cost $$

Values for the XT condition

Other Cast Acrylic Sheet grades and fills

Cast Acrylic Sheet is listed in 7 conditions; see the grade overview at Cast Acrylic Sheet.

Compare all 7 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Impact-modified (high-impact) acrylic sheet
Rubber-toughened PMMA for glazing, machine guards and point-of-sale parts that must survive handling impact.—503568 HRM
Flame-retardant cast sheet
FR-additive cast sheet for transport interiors, lighting diffusers and building panels needing V-0 or DIN 4102 B1.6062388 Shore D
Antistatic / static-dissipative cast sheet
Coated or compounded dissipative sheet for cleanroom enclosures, electronics workstation guards and semiconductor tooling.6770488 Shore D
XTThis page
Extruded PMMA sheet
Cheaper, tighter-thickness extruded sheet; choose when cost and gauge tolerance matter more than solvent resistance or thermoforming detail.—684.590 HRM
Thick cast block / slab
Heavy-section cast slab for aquarium windows, submersible viewports and machined optical blocks; requires careful annealing.6972490 Shore D
Colored / opal light-diffusing cast sheet
Pigmented, translucent or opal cast sheet for backlit signs, luminaire diffusers and decorative panels.7073490 Shore D
Abrasion-/chemical-resistant hard-coated cast sheet
Siloxane hard-coated sheet for touch surfaces, machine windows and outdoor glazing where scratching is the failure mode.71743.592 Shore D

What is Cast Acrylic Sheet XT?

Cast Acrylic Sheet XT is Cast Acrylic Sheet supplied in the XT condition — cheaper, tighter-thickness extruded sheet; choose when cost and gauge tolerance matter more than solvent resistance or thermoforming detail. Cast Acrylic Sheet XT has a yield strength of 72 MPa (10.4 ksi) and a tensile strength of 68 MPa (9.86 ksi) — stronger than 82% of polymer grades. Elongation at break is 4.5% and the elastic modulus is 3.1 GPa (0.45 Msi). Cast Acrylic Sheet XT has a density of 1.19 g/cm³ (0.043 lb/in³), heavier than 53% of polymer grades. Its glass-transition temperature is 108°C (226 °F).

Advantages

  • Polishes to a fine finish — 95/100, better than 98% of polymer grades
  • Good UV / weathering resistance — 90/100, better than 91% of polymer grades
  • High strength — 72 MPa (10.4 ksi), better than 82% of polymer grades

Limitations

  • Needs corrosion protection — 60/100, worse than 89% of polymer grades
  • Low fracture toughness — 1.2 MPa·√m (1.09 ksi·√in), worse than 77% of polymer grades
  • Limited service temperature — 70°C (158 °F), worse than 77% of polymer grades
  • Limited ductility — 4.5%, worse than 75% of polymer grades

Cast Acrylic Sheet XT properties

Typical room-temperature values for Cast Acrylic Sheet XT; 17 are specific to this condition. Other listed values are Cast Acrylic Sheet reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

Cast Acrylic Sheet XT has a density of 1.19 g/cm³ (0.043 lb/in³), heavier than 53% of polymer grades. Its glass-transition temperature is 108°C (226 °F).

Density1.19 g/cm³0.04 lb/in³
Glass Transition (Tg)108°C226 °F
Water Absorption (24 h)0.3%
Water Absorption (Saturation)2%
Refractive Index1.491
Light Transmission92%

Mechanical17

Cast Acrylic Sheet XT has a yield strength of 72 MPa (10.4 ksi) and a tensile strength of 68 MPa (9.86 ksi) — stronger than 82% of polymer grades. Elongation at break is 4.5% and the elastic modulus is 3.1 GPa (0.45 Msi).

Elastic (Young's) Modulus3.1 GPa0.45 Msi
Shear Modulus1.2 GPa0.17 Msi
Bulk Modulus4 GPa0.59 Msi
Poisson's Ratio0.37
Tensile Strength (Ultimate)68 MPa9.9 ksi
Yield Strength (0.2% offset)72 MPa10.4 ksi
Elongation at Break4.5%
Compressive Strength120 MPa17.4 ksi
Compressive Modulus3 GPa0.44 Msi
Flexural Strength105 MPa15.2 ksi
Flexural Modulus3.2 GPa0.46 Msi
Shear Strength60 MPa8.7 ksi
Fracture Toughness (K_IC)1.2 MPa·√m1.1 ksi·√in
Izod Impact, Notched18 J/m0.34 ft·lbf/in
Hardness, Shore D90 Shore D
Hardness, Rockwell M90 HRM
Hardness, Rockwell R125 HRR

Thermal11

Cast Acrylic Sheet XT is rated for continuous service to 70°C (158 °F). It conducts heat at 0.19 W/m·K (0.11 BTU/hr·ft·°F), worse than 68% of polymer grades. Thermal expansion is 70 µm/m·K (38.9 µin/in·°F).

Thermal Conductivity0.19 W/m·K0.11 BTU/hr·ft·°F
Specific Heat Capacity1,470 J/kg·K0.35 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)70 µm/m·K38.9 µin/in·°F
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa98°C208 °F
Heat Deflection Temp. @ 1.8 MPa90°C194 °F
Vicat Softening Point (B50)103°C217 °F
Flammability (UL 94)HB (burns; not self-extinguishing without FR package)
Limiting Oxygen Index18%
Max Service Temperature (short-term)100°C212 °F

Electrical7

Cast Acrylic Sheet XT is an electrical insulator with a dielectric strength of 25 kV/mm (635 V/mil) and a resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Strength25 kV/mm635 V/mil
Dielectric Constant (1 MHz)2.8
Dissipation Factor (1 MHz)0.025
Volume Resistivity1×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 89% of polymer grades. UV resistance is excellent.

Corrosion ResistanceGood60/100
UV / Weathering ResistanceExcellent90/100
Chemical Resistance SummaryVery good against water, dilute acids/alkalis, aliphatic hydrocarbons, mineral oils and detergents; attacked or crazed by ketones (acetone, MEK), esters, chlorinated solvents, aromatic hydrocarbons, methanol/ethanol and concentrated oxidizing acids. Highly stress-crack sensitive — anneal before contact with solvents, adhesives or cleaners.

Sustainability4

Producing a kilogram of Cast Acrylic Sheet XT takes about 100 MJ of energy and emits 6 kg of CO₂ — less than 61% of polymer grades. Typical recycled content is 2%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)6 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content2%

Manufacturability4

Cast Acrylic Sheet XT's machinability is good (65/100, better than 66% of polymer grades); weldability good (60/100); formability poor (30/100).

MachinabilityGood65/100
WeldabilityGood60/100
Formability (cold)Poor30/100
PolishabilityExcellent95/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Cast Acrylic Sheet XT

Is Cast Acrylic Sheet easy to machine?

Use sharp, high-rake carbide or single-flute router bits, high spindle speed with moderate feed and air/mist cooling; anneal at 80 °C before and after heavy machining to prevent crazing at cut edges.

Can Cast Acrylic Sheet be welded?

Joined by solvent cementing (dichloromethane, MMA-based cements) or two-part acrylic adhesive rather than fusion welding; hot-gas/ultrasonic welding is possible but rarely used on cast sheet.

Can Cast Acrylic Sheet be formed, bent or molded?

Thermoform or line-bend at 150–190 °C after drying 2–4 h at 80 °C; cast sheet shrinks ~2 % in the casting direction on reheat, so allow for orientation shrinkage in tooling.

What surface finishes work on Cast Acrylic Sheet?

Edges are diamond-polished, buffed or flame-polished to optical clarity; surfaces accept screen/UV printing, vinyl, laser engraving and siloxane hard or anti-reflective coatings.

Cast Acrylic Sheet chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
methyl acrylate / ethyl acrylate comonomoptional comonomer for thermal-processing latitude0 – 41
peroxide/azo initiator + chain-transfer residuals from polymerization0.01 – 0.50.2
UV absorber / stabilizerpresent in UV-filtering and outdoor grades0 – 10.3
residual MMA monomerlower in cast than in extruded sheet0.1 – 1.50.7
poly(methyl methacrylate) (MMA units)cell-cast from MMA monomer/syrup; very high molecular weight (Mw > 10⁶), essentially non-melt-processable≥ 95 (balance)—

Cast Acrylic Sheet XT — frequently asked

What is Cast Acrylic Sheet XT used for?

Cast Acrylic Sheet XT is typically used for display cases, aquariums, signage, skylight domes and point-of-purchase displays. In short: better solvent resistance than extruded; polishes to optical clarity; machines and laser-cuts cleanly.

What is the yield strength of Cast Acrylic Sheet XT?

Cast Acrylic Sheet XT has a typical yield strength of 72 MPa (10.4 ksi) and a tensile strength of 68 MPa (9.86 ksi) — stronger than 82% of polymer grades. Strength varies by condition: see the 7 listed tempers.

Is Cast Acrylic Sheet XT easy to machine?

Reasonably — machinability is rated good (65/100, better than 66% of polymer grades). Use sharp, high-rake carbide or single-flute router bits, high spindle speed with moderate feed and air/mist cooling; anneal at 80 °C before and after heavy machining to prevent crazing at cut edges.

Can Cast Acrylic Sheet XT be welded?

Yes — weldability is rated good (60/100). Joined by solvent cementing (dichloromethane, MMA-based cements) or two-part acrylic adhesive rather than fusion welding; hot-gas/ultrasonic welding is possible but rarely used on cast sheet.

What surface finishes work on Cast Acrylic Sheet XT?

Edges are diamond-polished, buffed or flame-polished to optical clarity; surfaces accept screen/UV printing, vinyl, laser engraving and siloxane hard or anti-reflective coatings.

Can Cast Acrylic Sheet XT be formed, bent or molded?

Thermoform or line-bend at 150–190 °C after drying 2–4 h at 80 °C; cast sheet shrinks ~2 % in the casting direction on reheat, so allow for orientation shrinkage in tooling.

What is the maximum service temperature of Cast Acrylic Sheet XT?

Cast Acrylic Sheet XT is rated for continuous use to about 70°C (158 °F), and briefly to 100°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM D4802 — Poly(Methyl Methacrylate) Acrylic Plastic Sheet — ASTM International (2021)
  2. ISO 7823-1 — Plastics: Poly(methyl methacrylate) sheets, cast sheets — ISO (2003)
  3. PLEXIGLAS GS cast sheet technical data — Röhm GmbH (2023)
  4. ACRYLITE / Chi Mei ACRYREX cast sheet property tables — Röhm / Chi Mei Corporation (2022)
  5. Engineered Materials Handbook Vol. 2: Engineering Plastics — ASM International (1988)
  6. CAMPUS plastics database — PMMA sheet and molding grades — CWFG (2024)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.