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Cast Acrylic Sheet vs PMMA-FR

Polymer · grade comparison

Cast Acrylic Sheet and PMMA-FR are both polymer grades. Cast Acrylic Sheet is the stronger of the two: yield strength 72 MPa (10.4 ksi) against 62 MPa (8.99 ksi) for PMMA-FR, about 16% more; tensile strength follows at 75 MPa (10.9 ksi) vs 68 MPa (9.86 ksi). On the shop floor, PMMA-FR forms better (good vs poor) and Cast Acrylic Sheet sits in a lower cost tier (standard, $$) than PMMA-FR (premium, $$$).

Cast Acrylic SheetChoose it when strength drives the design, or when cost is the deciding factor.

Cast Acrylic Sheet vs PMMA-FR: properties

Cast Acrylic SheetPMMA-FR

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

3.2 GPa0.46 Msi
3.1 GPa0.45 Msi

Shear Modulus

1.2 GPa0.17 Msi
1.2 GPa0.17 Msi

Bulk Modulus

4 GPa0.59 Msi
5 GPa0.73 Msi

Tensile Strength (Ultimate)

75 MPa10.9 ksi
68 MPa9.9 ksi

Yield Strength (0.2% offset)

72 MPa10.4 ksi
62 MPa9 ksi

Compressive Strength

120 MPa17.4 ksi
110 MPa16 ksi

Flexural Strength

115 MPa16.7 ksi
105 MPa15.2 ksi

Flexural Modulus

3.2 GPa0.46 Msi
3.1 GPa0.45 Msi

Shear Strength

60 MPa8.7 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

1.2 MPa·√m1.1 ksi·√in
1.1 MPa·√m1 ksi·√in

Hardness, Shore D

90 Shore D
88 Shore D

Hardness, Rockwell M

98 HRM
88 HRM

Hardness, Rockwell R

125 HRR
—

Same in both: Poisson's Ratio 0.37 · Elongation at Break 4.5% · Compressive Modulus 3 GPa0.44 Msi · Izod Impact, Notched 16 J/m0.3 ft·lbf/in

Physical

Density and transition temperatures.

Density

1.19 g/cm³0.04 lb/in³
1.21 g/cm³0.04 lb/in³

Glass Transition (Tg)

108°C226 °F
103°C217 °F

Refractive Index

1.491
1.49

Light Transmission

92%
89%

Same in both: Water Absorption (24 h) 0.3% · Water Absorption (Saturation) 2%

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

70 µm/m·K38.9 µin/in·°F
72 µm/m·K40 µin/in·°F

Max Service Temperature (continuous)

80°C176 °F
75°C167 °F

Heat Deflection Temp. @ 0.45 MPa

105°C221 °F
92°C198 °F

Heat Deflection Temp. @ 1.8 MPa

98°C208 °F
88°C190 °F

Vicat Softening Point (B50)

112°C234 °F
105°C221 °F

Limiting Oxygen Index

18%
28%

Max Service Temperature (short-term)

100°C212 °F
95°C203 °F

Same in both: Thermal Conductivity 0.19 W/m·K0.11 BTU/hr·ft·°F · Specific Heat Capacity 1,470 J/kg·K0.35 BTU/lb·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Dissipation Factor (1 MHz)

0.025
0.02

Same in both: Electrical Resistivity 1×10¹³ Ω·m3.94×10²⁰ µΩ·in · Dielectric Strength 25 kV/mm635 V/mil · Dielectric Constant (1 MHz) 2.8 · Volume Resistivity 1×10¹⁵ Ω·cm · Surface Resistivity 1×10¹⁵ Ω · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
82 / 100

UV / Weathering Resistance

90 / 100
80 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
78 / 100

Formability (cold)

25 / 100
65 / 100

Mold Shrinkage

—
0.5%

Melt Flow Rate

—
4 g/10 min

Processing Melt Temperature (typ.)

—
235°C455 °F

Mold Temperature (typ.)

—
70°C158 °F

Same in both: Weldability 60 / 100 · Polishability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
6.6 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
280 L/kg33.6 gal/lb

Typical Recycled Content

2%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

63 kN·m/kg
56 kN·m/kg

Specific Stiffness (E / density)

2.7 MN·m/kg
2.6 MN·m/kg

Modulus of Resilience

810 kJ/m³
620 kJ/m³

Same in both: Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleCast Acrylic SheetPMMA-FR

Manufacturing and finishing

CapabilityCast Acrylic SheetPMMA-FR
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

Cast Acrylic Sheet vs PMMA-FR — frequently asked

Is Cast Acrylic Sheet stronger than PMMA-FR?

Yes. Cast Acrylic Sheet has a typical yield strength of 72 MPa (10.4 ksi) against 62 MPa (8.99 ksi) for PMMA-FR — about 16% more. Tensile strength is 75 MPa (10.9 ksi) vs 68 MPa (9.86 ksi).

Which is cheaper, Cast Acrylic Sheet or PMMA-FR?

Cast Acrylic Sheet is the lower-cost material: it sits in the standard tier ($$) while PMMA-FR is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Cast Acrylic Sheet over PMMA-FR?

Pick Cast Acrylic Sheet when strength drives the design, or when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Cast Acrylic Sheet and PMMA-FR side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.