FabDigitFabDigit

Cast Acrylic Sheet vs PMMA-Optical

Polymer · grade comparison

Cast Acrylic Sheet and PMMA-Optical are both polymer grades. Both yield at about 72 MPa — strength does not separate them. On the shop floor, PMMA-Optical forms better (very good vs poor).

Cast Acrylic Sheet vs PMMA-Optical: properties

Cast Acrylic SheetPMMA-Optical

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

1.2 GPa0.17 Msi
1.2 GPa0.17 Msi

Bulk Modulus

4 GPa0.59 Msi
5 GPa0.73 Msi

Tensile Strength (Ultimate)

75 MPa10.9 ksi
72 MPa10.4 ksi

Yield Strength (0.2% offset)

72 MPa10.4 ksi
70 MPa10.2 ksi

Compressive Strength

120 MPa17.4 ksi
110 MPa16 ksi

Flexural Strength

115 MPa16.7 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

1.2 MPa·√m1.1 ksi·√in
1.1 MPa·√m1 ksi·√in

Izod Impact, Notched

16 J/m0.3 ft·lbf/in
18 J/m0.34 ft·lbf/in

Hardness, Rockwell M

98 HRM
95 HRM

Hardness, Rockwell R

125 HRR
—

Same in both: Elastic (Young's) Modulus 3.2 GPa0.46 Msi · Poisson's Ratio 0.37 · Elongation at Break 4.5% · Compressive Modulus 3 GPa0.44 Msi · Flexural Modulus 3.2 GPa0.46 Msi · Shear Strength 60 MPa8.7 ksi · Hardness, Shore D 90 Shore D

Physical

Density and transition temperatures.

Glass Transition (Tg)

108°C226 °F
105°C221 °F

Water Absorption (24 h)

0.3%
0.25%

Refractive Index

1.491
1.492

Light Transmission

92%
93%

Same in both: Density 1.19 g/cm³0.04 lb/in³ · Water Absorption (Saturation) 2%

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

80°C176 °F
75°C167 °F

Heat Deflection Temp. @ 0.45 MPa

105°C221 °F
98°C208 °F

Heat Deflection Temp. @ 1.8 MPa

98°C208 °F
92°C198 °F

Vicat Softening Point (B50)

112°C234 °F
108°C226 °F

Max Service Temperature (short-term)

100°C212 °F
95°C203 °F

Same in both: Thermal Conductivity 0.19 W/m·K0.11 BTU/hr·ft·°F · Specific Heat Capacity 1,470 J/kg·K0.35 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 70 µm/m·K38.9 µin/in·°F · Min Service Temperature -40°C-40 °F · Limiting Oxygen Index 18%

Electrical

Conductivity and insulation.

Dissipation Factor (1 MHz)

0.025
0.02

Surface Resistivity

1×10¹⁵ Ω
1×10¹⁶ Ω

Same in both: Electrical Resistivity 1×10¹³ Ω·m3.94×10²⁰ µΩ·in · Dielectric Strength 25 kV/mm635 V/mil · Dielectric Constant (1 MHz) 2.8 · Volume Resistivity 1×10¹⁵ Ω·cm · Comparative Tracking Index (CTI) 600 V

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

70 / 100
72 / 100

UV / Weathering Resistance

90 / 100
88 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
72 / 100

Formability (cold)

25 / 100
70 / 100

Polishability

95 / 100
96 / 100

Mold Shrinkage

—
0.5%

Melt Flow Rate

—
8 g/10 min

Processing Melt Temperature (typ.)

—
245°C473 °F

Mold Temperature (typ.)

—
75°C167 °F

Same in both: Weldability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
105 MJ/kg45,142 BTU/lb

Embodied Carbon (primary production)

6 kg CO₂/kg
6.2 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
280 L/kg33.6 gal/lb

Typical Recycled Content

2%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

63 kN·m/kg
61 kN·m/kg

Modulus of Resilience

810 kJ/m³
766 kJ/m³

Same in both: Specific Stiffness (E / density) 2.7 MN·m/kg · Thermal Diffusivity 0.1 mm²/s · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scaleCast Acrylic SheetPMMA-Optical

Manufacturing and finishing

CapabilityCast Acrylic SheetPMMA-Optical
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

Cast Acrylic Sheet vs PMMA-Optical — frequently asked

What is the difference between Cast Acrylic Sheet and PMMA-Optical?

Cast Acrylic Sheet and PMMA-Optical are both polymer grades. Both yield at about 72 MPa — strength does not separate them. On the shop floor, PMMA-Optical forms better (very good vs poor).

Which is cheaper, Cast Acrylic Sheet or PMMA-Optical?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Cast Acrylic Sheet or PMMA-Optical?

Cast Acrylic Sheet, by a small margin. Both rate very good for machinability — 80/100 against 72/100 for PMMA-Optical.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Cast Acrylic Sheet and PMMA-Optical side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.