FabDigitFabDigit

Copper Alloy ZCuAl8Mn13Fe3Ni2-SR (Stress relieved)

Heat-treated state

UNS C95700

Applied to welded or heavily machined marine castings to relieve residual stress and reduce SCC risk, at a small cost in strength.

High cost $$$$

Values for the SR condition

Other ZCuAl8Mn13Fe3Ni2 tempers and conditions

ZCuAl8Mn13Fe3Ni2 is listed in 5 conditions; see the grade overview at ZCuAl8Mn13Fe3Ni2.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
SRThis page
Stress relieved
Applied to welded or heavily machined marine castings to relieve residual stress and reduce SCC risk, at a small cost in strength.30067025170 HB3.2 % IACS
SDefault
Sand cast
Standard supply condition for propellers, blades and large marine castings of any shape/size.3206902210 HRC3 % IACS
Centrifugal cast
Used for rings, large bushings and bearing sleeves needing sound, porosity-free walls.33570020185 HB3 % IACS
Permanent (metal) mould cast
Choose for smaller serial parts (bushings, valve bodies) where the faster chill gives finer structure and higher strength.3407152012 HRC3 % IACS
Continuous cast bar/tube
Best for machined bar and sleeve stock: dense, directionally solidified structure with the highest guaranteed strength.3457001911 HRC3 % IACS

What is ZCuAl8Mn13Fe3Ni2-SR?

ZCuAl8Mn13Fe3Ni2-SR is ZCuAl8Mn13Fe3Ni2 heat treated to SR — applied to welded or heavily machined marine castings to relieve residual stress and reduce SCC risk, at a small cost in strength. ZCuAl8Mn13Fe3Ni2-SR has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 670 MPa (97.2 ksi) — stronger than 61% of copper alloy grades. Elongation at break is 25% and the elastic modulus is 120 GPa (17.4 Msi). ZCuAl8Mn13Fe3Ni2-SR has a density of 7.53 g/cm³ (0.272 lb/in³), lighter than 96% of copper alloy grades. It melts at 870°C (1,598 °F). S is the default condition FabDigit quotes; SR is available on request or by drawing note.

Advantages

  • Lightweight — 7.53 g/cm³ (0.272 lb/in³), better than 96% of copper alloy grades
  • Good corrosion resistance — 78/100, better than 94% of copper alloy grades
  • Tough — resists crack growth — 55 MPa·√m (50.1 ksi·√in), better than 85% of copper alloy grades
  • High service temperature — 300°C (572 °F), better than 85% of copper alloy grades
  • Readily welded — 65/100, better than 80% of copper alloy grades

Limitations

  • Poor heat conductor — 12.5 W/m·K (7.22 BTU/hr·ft·°F), worse than 100% of copper alloy grades
  • Low electrical conductivity — 3.2 % IACS, worse than 99% of copper alloy grades

ZCuAl8Mn13Fe3Ni2-SR properties

Typical room-temperature values for ZCuAl8Mn13Fe3Ni2-SR; 22 are specific to this condition. Other listed values are ZCuAl8Mn13Fe3Ni2 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

ZCuAl8Mn13Fe3Ni2-SR has a density of 7.53 g/cm³ (0.272 lb/in³), lighter than 96% of copper alloy grades. It melts at 870°C (1,598 °F).

Density7.53 g/cm³0.27 lb/in³
Melting Point (Solidus)870°C1,598 °F
Liquidus Temperature900°C1,652 °F

Mechanical16

ZCuAl8Mn13Fe3Ni2-SR has a yield strength of 300 MPa (43.5 ksi) and a tensile strength of 670 MPa (97.2 ksi) — stronger than 61% of copper alloy grades. Elongation at break is 25% and the elastic modulus is 120 GPa (17.4 Msi).

Elastic (Young's) Modulus120 GPa17.4 Msi
Shear Modulus45 GPa6.5 Msi
Bulk Modulus111 GPa16.1 Msi
Poisson's Ratio0.32
Tensile Strength (Ultimate)670 MPa97.2 ksi
Yield Strength (0.2% offset)300 MPa43.5 ksi
Elongation at Break25%
Reduction in Area28%
Shear Strength410 MPa59.5 ksi
Fatigue Strength (Endurance Limit)245 MPa35.5 ksi
Fracture Toughness (K_IC)55 MPa·√m50.1 ksi·√in
Charpy V-Notch Impact (RT)40 J29.5 ft·lbf
Hardness, Brinell170 HB
Hardness, Rockwell B86 HRB
Hardness, Rockwell C10 HRC
Hardness, Vickers178 HV

Thermal5

ZCuAl8Mn13Fe3Ni2-SR is rated for continuous service to 300°C (572 °F). It conducts heat at 12.5 W/m·K (7.22 BTU/hr·ft·°F), worse than 100% of copper alloy grades. Thermal expansion is 16.2 µm/m·K (9 µin/in·°F).

Thermal Conductivity12.5 W/m·K7.2 BTU/hr·ft·°F
Specific Heat Capacity419 J/kg·K0.1 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.2 µm/m·K9 µin/in·°F
Max Service Temperature (continuous)300°C572 °F
Min Service Temperature-100°C-148 °F

Electrical3

ZCuAl8Mn13Fe3Ni2-SR conducts electricity at 3.2 % IACS, worse than 99% of copper alloy grades.

Electrical Conductivity3.2 % IACS
Electrical Resistivity5.4×10⁻⁷ Ω·m21.3 µΩ·in
Magnetic Responseweakly magnetic — Fe/Ni-bearing κ phases give slight permeability (typ. μr < 1.2); not suitable where strictly non-magnetic is required

Chemical & Environmental3

Corrosion resistance is very good (78/100), better than 94% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.28 V
Corrosion ResistanceVery good78/100
Chemical Resistance SummaryVery good in seawater, brackish water and neutral salts; resists cavitation and erosion. Attacked by oxidising acids, ammonia/amines (stress corrosion) and strong alkalis; risk of selective dealuminification in stagnant hot chlorides.

Sustainability4

Producing a kilogram of ZCuAl8Mn13Fe3Ni2-SR takes about 50 MJ of energy and emits 3.5 kg of CO₂ — less than 89% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)50 MJ/kg21,496 BTU/lb
Embodied Carbon (primary production)3.5 kg CO₂/kg
Embodied Water280 L/kg33.6 gal/lb
Typical Recycled Content35%

Manufacturability8

ZCuAl8Mn13Fe3Ni2-SR's machinability is fair (48/100, better than 68% of copper alloy grades); weldability good (65/100); formability poor (22/100).

MachinabilityFair48/100
Machinability Rating (AISI 1212 = 100 %)55%
WeldabilityGood65/100
Formability (cold)Poor22/100
CastabilityVery good75/100
Brazeability / SolderabilityPoor25/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper-base alloy; use passivation/chemical cleaning or paint systems instead of anodizing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZCuAl8Mn13Fe3Ni2-SR

Is ZCuAl8Mn13Fe3Ni2 easy to machine?

Machines like a tough duplex bronze (~50 % of free-cutting brass): rigid setup, sharp positive-rake carbide, moderate speed with generous coolant; hard Fe/κ particles abrade tooling.

Can ZCuAl8Mn13Fe3Ni2 be welded?

Weldable by GTAW/GMAW with aluminium-bronze filler (ECuAl-A2 / ERCuNiAl type), 100–200 °C preheat on heavy sections and thorough interpass oxide removal; stress relieve highly restrained repairs.

Can ZCuAl8Mn13Fe3Ni2 be formed, bent or molded?

Casting alloy only — no cold forming; use good gating/filtration to avoid alumina inclusions and control section thickness to limit shrinkage porosity in thick hubs.

What surface finishes work on ZCuAl8Mn13Fe3Ni2?

Not anodizable; grinds and polishes to a bright golden finish, accepts electroless Ni or paint after grit blast; in seawater service leave bare and protect galvanically with Zn/Al anodes when coupled to steel.

ZCuAl8Mn13Fe3Ni2 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Al7 – 8.57.8
MnASTM B148 C95700: 11.0–14.011.5 – 1413
FeASTM B148 C95700: 2.0–4.02.5 – 43
NiASTM B148 C95700: 1.5–3.01.8 – 2.52
Siimpurity limit≤ 0.15—
Pbimpurity limit≤ 0.03—
Znimpurity limit≤ 0.5—
Snimpurity limit≤ 0.2—
Cu≈71–77 % (remainder)balance—

ZCuAl8Mn13Fe3Ni2-SR — frequently asked

What is ZCuAl8Mn13Fe3Ni2-SR used for?

ZCuAl8Mn13Fe3Ni2-SR is typically used for ship propellers, high-strength structural castings and marine hardware. In short: strongest cast aluminium bronze; propeller-grade toughness; slow to machine.

What is the yield strength of ZCuAl8Mn13Fe3Ni2-SR?

ZCuAl8Mn13Fe3Ni2-SR has a typical yield strength of 300 MPa (43.5 ksi) and a tensile strength of 670 MPa (97.2 ksi) — stronger than 61% of copper alloy grades. Strength varies by condition: see the 5 listed tempers.

Is ZCuAl8Mn13Fe3Ni2-SR easy to machine?

Reasonably — machinability is rated fair (48/100, better than 68% of copper alloy grades). Machines like a tough duplex bronze (~50 % of free-cutting brass): rigid setup, sharp positive-rake carbide, moderate speed with generous coolant; hard Fe/κ particles abrade tooling.

Can ZCuAl8Mn13Fe3Ni2-SR be welded?

Yes — weldability is rated good (65/100). Weldable by GTAW/GMAW with aluminium-bronze filler (ECuAl-A2 / ERCuNiAl type), 100–200 °C preheat on heavy sections and thorough interpass oxide removal; stress relieve highly restrained repairs.

What surface finishes work on ZCuAl8Mn13Fe3Ni2-SR?

Not anodizable; grinds and polishes to a bright golden finish, accepts electroless Ni or paint after grit blast; in seawater service leave bare and protect galvanically with Zn/Al anodes when coupled to steel.

Can ZCuAl8Mn13Fe3Ni2-SR be formed, bent or molded?

Casting alloy only — no cold forming; use good gating/filtration to avoid alumina inclusions and control section thickness to limit shrinkage porosity in thick hubs.

What is the maximum service temperature of ZCuAl8Mn13Fe3Ni2-SR?

ZCuAl8Mn13Fe3Ni2-SR is rated for continuous use to about 300°C (572 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZCuAl8Mn13Fe3Ni2-S and ZCuAl8Mn13Fe3Ni2-La?

S is the default condition — standard supply condition for propellers, blades and large marine castings of any shape/size. La: best for machined bar and sleeve stock: dense, directionally solidified structure with the highest guaranteed strength. Yield strength is 320 MPa in S versus 345 MPa in La.

Sources

  1. ASTM B148 — Aluminum-Bronze Sand Castings (C95700) — ASTM (2019)
  2. ASTM B505/B505M — Continuous Cast Copper Alloys — ASTM (2018)
  3. CDA Alloy Datasheet C95700 — Copper Development Association (2023)
  4. ASM Handbook Vol.2 — Properties of Copper Alloys — ASM International (1990)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.