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Steel H25-AQ (As-quenched)

Heat-treated state

AISI/SAE H25 · UNS T20825

Intermediate state only — must be tempered immediately; brittle and contains retained austenite.

High cost $$$$

Values for the AQ condition

Other H25 tempers and conditions

H25 is listed in 6 conditions; see the grade overview at H25.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Standard mill supply condition for bar and forgings; machine dies here, then harden and temper.43076020217 HB—
Hot rolled
Mill stock before soft annealing — order only if you will re-anneal and rough-machine in house.8001,0001231 HRC2.9 % IACS
Hardened & tempered to 44–46 HRC
Choose for large extrusion dies and dummy blocks where thermal fatigue and cracking risk outweigh wear.1,2401,450745 HRC—
Hardened & tempered to 46–48 HRC
The usual delivered working hardness for hot punches, mandrels and brass die-casting tooling.1,3301,550647 HRC—
Hardened & tempered to 50–52 HRC
Use where hot wear and red hardness govern — short-run extrusion tooling, hot shear blades — accepting minimal toughness.1,5001,750351 HRC—
AQThis page
As-quenched
Intermediate state only — must be tempered immediately; brittle and contains retained austenite.1,6001,960155 HRC2.7 % IACS

What is H25-AQ?

H25-AQ is H25 heat treated to AQ — intermediate state only — must be tempered immediately; brittle and contains retained austenite. H25-AQ has a yield strength of 1,600 MPa (232 ksi) and a tensile strength of 1,960 MPa (284 ksi) — stronger than 98% of steel grades. Elongation at break is 1% and the elastic modulus is 213 GPa (30.9 Msi). H25-AQ has a density of 8.55 g/cm³ (0.309 lb/in³), heavier than 99% of steel grades. It melts at 1,400°C (2,552 °F). ANN is the default condition FabDigit quotes; AQ is available on request or by drawing note.

Advantages

  • High strength — 1,600 MPa (232 ksi), better than 98% of steel grades

Limitations

  • Difficult to machine — 5/100, worse than 100% of steel grades
  • Difficult to weld — 5/100, worse than 100% of steel grades
  • Limited formability — 2/100, worse than 100% of steel grades
  • Limited ductility — 1%, worse than 99% of steel grades
  • Low electrical conductivity — 2.7 % IACS, worse than 96% of steel grades

H25-AQ properties

Typical room-temperature values for H25-AQ; 23 are specific to this condition. Other listed values are H25 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

H25-AQ has a density of 8.55 g/cm³ (0.309 lb/in³), heavier than 99% of steel grades. It melts at 1,400°C (2,552 °F).

Density8.55 g/cm³0.31 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,455°C2,651 °F

Mechanical15

H25-AQ has a yield strength of 1,600 MPa (232 ksi) and a tensile strength of 1,960 MPa (284 ksi) — stronger than 98% of steel grades. Elongation at break is 1% and the elastic modulus is 213 GPa (30.9 Msi).

Elastic (Young's) Modulus213 GPa30.9 Msi
Shear Modulus83 GPa12 Msi
Bulk Modulus165 GPa23.9 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)1,960 MPa284 ksi
Yield Strength (0.2% offset)1,600 MPa232 ksi
Elongation at Break1%
Reduction in Area2%
Compressive Strength2,100 MPa305 ksi
Shear Strength1,180 MPa171 ksi
Fatigue Strength (Endurance Limit)700 MPa102 ksi
Charpy V-Notch Impact (RT)4 J3 ft·lbf
Hardness, Brinell560 HB
Hardness, Rockwell B96 HRB
Hardness, Vickers595 HV

Thermal6

H25-AQ is rated for continuous service to 200°C (392 °F). It conducts heat at 24 W/m·K (13.9 BTU/hr·ft·°F), worse than 90% of steel grades. Thermal expansion is 11.3 µm/m·K (6.28 µin/in·°F).

Thermal Conductivity24 W/m·K13.9 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.3 µm/m·K6.3 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-30°C-22 °F

Electrical3

H25-AQ conducts electricity at 2.7 % IACS, worse than 96% of steel grades.

Electrical Conductivity2.7 % IACS
Electrical Resistivity6.4×10⁻⁷ Ω·m25.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (12/100), worse than 53% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended12/100
Chemical Resistance SummaryNot corrosion resistant: rusts in humid air and water, attacked by acids; requires oiling, phosphating or nitriding for storage and service. Resists molten aluminium/brass wash better than plain carbon tool steels but still erodes over time.

Sustainability4

Producing a kilogram of H25-AQ takes about 62 MJ of energy and emits 4.2 kg of CO₂ — more than 96% of steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)62 MJ/kg26,655 BTU/lb
Embodied Carbon (primary production)4.2 kg CO₂/kg
Embodied Water70 L/kg8.4 gal/lb
Typical Recycled Content40%

Manufacturability8

H25-AQ's machinability is not recommended (5/100, worse than 100% of steel grades); weldability not recommended (5/100); formability not recommended (2/100).

MachinabilityNot recommended5/100
Machinability Rating (AISI 1212 = 100 %)5%
WeldabilityNot recommended5/100
Formability (cold)Not recommended2/100
CastabilityPoor30/100
Brazeability / SolderabilityFair35/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use nitriding, oxidation (blackening) or PVD coatings instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with H25-AQ

Is H25 easy to machine?

Machine only in the annealed condition with rigid setups, positive-rake carbide or coated carbide at low-to-moderate speed; the 15 % W gives abrasive carbides that wear HSS tooling quickly — hardened parts need grinding or EDM.

Can H25 be welded?

Repair-weld with matching or H-type filler after preheat to 400–500 °C, keep interpass hot, and temper immediately below the last tempering temperature; cold welding causes cracking.

Can H25 be formed, bent or molded?

Hot-work only — forge from ~1120–1150 °C, finish above 900 °C and slow-cool/anneal at 870–900 °C; no practical cold forming.

What surface finishes work on H25?

Stress-relieve after rough machining; nitride or PVD-coat working faces for die-wash and wear resistance, oil or phosphate for storage — no anodizing, and coarse tungsten carbides limit mirror polish.

H25 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.22 – 0.320.25
Mn0.15 – 0.40.3
Si0.15 – 0.40.3
Cr3.75 – 4.54
Wprincipal hot-hardness carbide former14 – 1615
V0.4 – 0.60.5
P≤ 0.03—
S≤ 0.03—
Febalance—

H25-AQ — frequently asked

What is H25-AQ used for?

H25-AQ is typically used for hot extrusion dies, hot forging dies, die-casting inserts for high-temp alloys and hot punches. In short: high red hardness; strength over toughness; tougher option is H21.

What is the yield strength of H25-AQ?

H25-AQ has a typical yield strength of 1,600 MPa (232 ksi) and a tensile strength of 1,960 MPa (284 ksi) — stronger than 98% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is H25-AQ easy to machine?

Not especially — machinability is rated not recommended (5/100, worse than 100% of steel grades). Machine only in the annealed condition with rigid setups, positive-rake carbide or coated carbide at low-to-moderate speed; the 15 % W gives abrasive carbides that wear HSS tooling quickly — hardened parts need grinding or EDM.

Can H25-AQ be welded?

Not readily — weldability is rated not recommended (5/100). Repair-weld with matching or H-type filler after preheat to 400–500 °C, keep interpass hot, and temper immediately below the last tempering temperature; cold welding causes cracking.

What surface finishes work on H25-AQ?

Stress-relieve after rough machining; nitride or PVD-coat working faces for die-wash and wear resistance, oil or phosphate for storage — no anodizing, and coarse tungsten carbides limit mirror polish.

Can H25-AQ be formed, bent or molded?

Hot-work only — forge from ~1120–1150 °C, finish above 900 °C and slow-cool/anneal at 870–900 °C; no practical cold forming.

What is the maximum service temperature of H25-AQ?

H25-AQ is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between H25-ANN and H25-AQ?

ANN is the default condition — standard mill supply condition for bar and forgings; machine dies here, then harden and temper. AQ: intermediate state only — must be tempered immediately; brittle and contains retained austenite. Yield strength is 430 MPa in ANN versus 1,600 MPa in AQ.

Sources

  1. ASTM A681 — Standard Specification for Tool Steels, Alloy — ASTM International (2015)
  2. SAE J437/J438 — Tool and Die Steels — SAE International (2015)
  3. ASM Handbook Vol. 1: Properties and Selection — Irons, Steels, and High-Performance Alloys (Hot-Work Tool Steels) — ASM International (1990)
  4. ASM Handbook Vol. 4: Heat Treating (Tool Steel Heat Treatment) — ASM International (1991)
  5. ASM Handbook Vol. 16: Machining — ASM International (1989)
  6. Tool Steels, 5th ed. (Roberts, Krauss, Kennedy) — ASM International (1998)
  7. GB/T 1299 (2014)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.