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Steel H21 vs H25

Steel · grade comparison

Steel H21 and H25 are both steel grades. H21 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 430 MPa (62.4 ksi) for H25, about 44% more; tensile strength follows at 900 MPa (131 ksi) vs 760 MPa (110 ksi). In exchange, H25 is the more ductile: elongation 20% versus 18% for H21. H21 is lighter (8.28 g/cm³ vs 8.55 g/cm³ for H25) and H21 runs hotter in service (450°C vs 400°C continuous). On the shop floor, H21 welds better (fair vs poor) and H21 sits in a lower cost tier (standard, $$) than H25 (high, $$$$).

H21Choose it when strength drives the design, or when weight is the constraint.

H25Choose it when the part is bent, formed or impact-loaded.

H21 vs H25: properties

H21H25

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

210 GPa30.5 Msi
215 GPa31.2 Msi

Shear Modulus

81 GPa11.7 Msi
83 GPa12 Msi

Bulk Modulus

160 GPa23.2 Msi
165 GPa23.9 Msi

Tensile Strength (Ultimate)

900 MPa131 ksi
760 MPa110 ksi

Yield Strength (0.2% offset)

620 MPa89.9 ksi
430 MPa62.4 ksi

Elongation at Break

18%
20%

Compressive Strength

650 MPa94.3 ksi
450 MPa65.3 ksi

Shear Strength

550 MPa79.8 ksi
460 MPa66.7 ksi

Fatigue Strength (Endurance Limit)

400 MPa58 ksi
340 MPa49.3 ksi

Fracture Toughness (K_IC)

55 MPa·√m50.1 ksi·√in
—

Hardness, Brinell

220 HB
217 HB

Hardness, Rockwell B

97 HRB
96 HRB

Hardness, Rockwell C

19 HRC
—

Hardness, Vickers

230 HV
228 HV

Same in both: Poisson's Ratio 0.29 · Reduction in Area 40% · Charpy V-Notch Impact (RT) 25 J18.4 ft·lbf

Physical

Density and transition temperatures.

Density

8.28 g/cm³0.3 lb/in³
8.55 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,420°C2,588 °F
1,400°C2,552 °F

Liquidus Temperature

1,480°C2,696 °F
1,455°C2,651 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Expansion (CTE, 20–100 °C)

11.8 µm/m·K6.6 µin/in·°F
11.3 µm/m·K6.3 µin/in·°F

Max Service Temperature (continuous)

450°C842 °F
400°C752 °F

Min Service Temperature

-20°C-4 °F
-30°C-22 °F

Same in both: Thermal Conductivity 27 W/m·K15.6 BTU/hr·ft·°F · Specific Heat Capacity 460 J/kg·K0.11 BTU/lb·°F · Latent Heat of Fusion 250 J/g107 BTU/lb

Electrical

Conductivity and insulation.

Electrical Conductivity

3.1 % IACS
2.9 % IACS

Electrical Resistivity

5.5×10⁻⁷ Ω·m21.7 µΩ·in
6×10⁻⁷ Ω·m23.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

—
-0.6 V

Same in both: Corrosion Resistance 15 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

40 / 100
32 / 100

Machinability Rating (AISI 1212 = 100 %)

45%
32%

Weldability

35 / 100
25 / 100

Brazeability / Solderability

40 / 100
35 / 100

Polishability

65 / 100
55 / 100

Same in both: Formability (cold) 20 / 100 · Castability 30 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

42 MJ/kg18,057 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

3 kg CO₂/kg
4.2 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
70 L/kg8.4 gal/lb

Typical Recycled Content

45%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

109 kN·m/kg
89 kN·m/kg

Specific Stiffness (E / density)

25.4 MN·m/kg
25.1 MN·m/kg

Modulus of Resilience

915 kJ/m³
430 kJ/m³

Thermal Diffusivity

7.1 mm²/s
6.9 mm²/s

Thermal Shock Resistance Index

10
8

Strength versus weight

Yield strength against density for every steel grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0002,0007.588.5Density (g/cm³)Yield strength (MPa) — log scaleH21H25

Manufacturing and finishing

CapabilityH21H25
CNC machiningYes—
Default conditionAnnealed—
Relative cost$$ Standard$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
AlCrNYes—
AlTiNYes—
Black OxideYes—
CVD Al2O3Yes—
CVD TiCNYes—
CVD TiNYes—
CerakoteYes—
Chrome PlatingYes—
CrNYes—
DLCYes—
E-CoatingYes—
HVOF CoatingYes—
Hot-Dip GalvanizingYes—
MoS2Yes—
Multilayer CVDYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—

They share 9 finishes: Copper Plating, Electroless Nickel (EN), Epoxy Coating, Gold Plating, Hard Chrome Plating, Manganese Phosphate, Plasma Spray, Silver Plating, Zinc Phosphate.

H21 vs H25 — frequently asked

Is H21 stronger than H25?

Yes. H21 has a typical yield strength of 620 MPa (89.9 ksi) against 430 MPa (62.4 ksi) for H25 — about 44% more. Tensile strength is 900 MPa (131 ksi) vs 760 MPa (110 ksi).

Which is cheaper, H21 or H25?

H21 is the lower-cost material: it sits in the standard tier ($$) while H25 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, H21 or H25?

H21. Its machinability rates fair (40/100) against poor (32/100) for H25; for welding the order is H21 first (fair, 35/100) then H25 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in H21 and H25 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.