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PX521 PIG

Additive grade

also PMMA-like Casting Resin

PIG = pigmented / opaque & translucent colour casting grade

Use for coloured signage faces, diffusers and decorative cast parts where light level or opacity is tuned by pigment.

Values for the PIG condition

Other PX521 grades and fills

PX521 is listed in 6 conditions; see the grade overview at PX521.

Compare all 6 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Flame-retardant (high ATH loading) casting grade
Specify for transport interiors, building panels and enclosures needing low flame spread/smoke from an acrylic casting.—340.692 Shore D
Mineral (ATH) filled solid-surface casting grade
Choose for cast worktops, sinks and sanitary ware where thickness, stiffness, thermal stability and repairable matte surfaces matter more than clarity.—400.798 HRM
Impact-modified (rubber-toughened) casting grade
Use where edge chipping, drilling near edges or vandal/impact loads would crack standard cast acrylic.—522570 HRM
Low-exotherm embedding / encapsulation casting grade
Pick for thick-section embedments (specimens, trophies, decorative inclusions) where cure exotherm and shrink cracking must be controlled.—62585 Shore D
PIGThis page
Pigmented / opaque & translucent colour casting grade
Use for coloured signage faces, diffusers and decorative cast parts where light level or opacity is tuned by pigment.—703.588 Shore D
UV-stabilized clear casting grade (default)
Default choice for outdoor signage, glazing, lenses and displays needing long-term non-yellowing clarity.—72495 HRM

What is PX521 PIG?

PX521 PIG is PX521 in the PIG grade — use for coloured signage faces, diffusers and decorative cast parts where light level or opacity is tuned by pigment. PX521 PIG has a tensile strength of 70 MPa (10.2 ksi), stronger than 76% of polymer grades. Elongation at break is 3.5% and the elastic modulus is 3.2 GPa (0.464 Msi). PX521 PIG has a density of 1.19 g/cm³ (0.043 lb/in³), heavier than 53% of polymer grades. Its glass-transition temperature is 110°C (230 °F). UV Resistant is the default condition FabDigit quotes; PIG is available on request or by drawing note.

Advantages

  • Polishes to a fine finish — 95/100, better than 98% of polymer grades
  • Good UV / weathering resistance — 90/100, better than 91% of polymer grades
  • Easy to machine — 80/100, better than 84% of polymer grades
  • Stiff — 3.2 GPa (0.464 Msi), better than 77% of polymer grades

Limitations

  • Low fracture toughness — 1.1 MPa·√m (1 ksi·√in), worse than 82% of polymer grades
  • Limited ductility — 3.5%, worse than 79% of polymer grades
  • Needs corrosion protection — 70/100, worse than 78% of polymer grades

PX521 PIG properties

Typical room-temperature values for PX521 PIG; 26 are specific to this condition. Other listed values are PX521 reference data and may not represent this condition. Bars are the position among polymer grades.

Physical6

PX521 PIG has a density of 1.19 g/cm³ (0.043 lb/in³), heavier than 53% of polymer grades. Its glass-transition temperature is 110°C (230 °F).

Density1.19 g/cm³0.04 lb/in³
Glass Transition (Tg)110°C230 °F
Water Absorption (24 h)0.3%
Water Absorption (Saturation)2%
Refractive Index1.49
Light Transmission35%

Mechanical15

PX521 PIG has a tensile strength of 70 MPa (10.2 ksi), stronger than 76% of polymer grades. Elongation at break is 3.5% and the elastic modulus is 3.2 GPa (0.464 Msi).

Elastic (Young's) Modulus3.2 GPa0.46 Msi
Shear Modulus1.7 GPa0.25 Msi
Bulk Modulus6 GPa0.8 Msi
Poisson's Ratio0.37
Tensile Strength (Ultimate)70 MPa10.2 ksi
Elongation at Break3.5%
Compressive Strength108 MPa15.7 ksi
Compressive Modulus3 GPa0.44 Msi
Flexural Strength100 MPa14.5 ksi
Flexural Modulus3.1 GPa0.45 Msi
Shear Strength58 MPa8.4 ksi
Fracture Toughness (K_IC)1.1 MPa·√m1 ksi·√in
Izod Impact, Notched16 J/m0.3 ft·lbf/in
Hardness, Shore D88 Shore D
Hardness, Rockwell M95 HRM

Thermal11

PX521 PIG is rated for continuous service to 80°C (176 °F). It conducts heat at 0.19 W/m·K (0.11 BTU/hr·ft·°F), worse than 68% of polymer grades. Thermal expansion is 70 µm/m·K (38.9 µin/in·°F).

Thermal Conductivity0.19 W/m·K0.11 BTU/hr·ft·°F
Specific Heat Capacity1,470 J/kg·K0.35 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)70 µm/m·K38.9 µin/in·°F
Max Service Temperature (continuous)80°C176 °F
Min Service Temperature-40°C-40 °F
Heat Deflection Temp. @ 0.45 MPa103°C217 °F
Heat Deflection Temp. @ 1.8 MPa96°C205 °F
Vicat Softening Point (B50)109°C228 °F
Flammability (UL 94)HB
Limiting Oxygen Index18%
Max Service Temperature (short-term)95°C203 °F

Electrical7

PX521 PIG is an electrical insulator with a dielectric strength of 30 kV/mm (762 V/mil) and a resistivity of 1×10¹⁵ Ω·m.

Electrical Resistivity1×10¹⁵ Ω·m3.94×10²² µΩ·in
Dielectric Strength30 kV/mm762 V/mil
Dielectric Constant (1 MHz)2.7
Dissipation Factor (1 MHz)0.02
Volume Resistivity1×10¹⁵ Ω·cm
Surface Resistivity1×10¹⁵ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is very good (70/100), worse than 78% of polymer grades. UV resistance is excellent.

Corrosion ResistanceVery good70/100
UV / Weathering ResistanceExcellent90/100
Chemical Resistance SummaryExcellent against water, dilute acids/alkalis, aliphatic hydrocarbons, greases and detergents; attacked or dissolved by ketones (acetone/MEK), esters, chlorinated and aromatic solvents; stress-crazes with alcohols, ammonia cleaners and IPA under load.

Sustainability4

Producing a kilogram of PX521 PIG takes about 100 MJ of energy and emits 6.5 kg of CO₂ — less than 61% of polymer grades. Typical recycled content is 5%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)6.5 kg CO₂/kg
Embodied Water300 L/kg35.9 gal/lb
Typical Recycled Content5%

Manufacturability4

PX521 PIG's machinability is very good (80/100, better than 84% of polymer grades); weldability good (60/100); formability good (55/100).

MachinabilityVery good80/100
WeldabilityGood60/100
Formability (cold)Good55/100
PolishabilityExcellent95/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PX521 PIG

Is PX521 easy to machine?

Machines cleanly with sharp carbide, high speed/low feed, 0° to slightly positive rake and air or mist cooling; anneal 2–4 h at 75–80 °C before and after heavy cuts to avoid crazing, and avoid coolant with alcohols.

Can PX521 be welded?

Not thermally welded in practice — join with MMA/solvent cement (acrylic dichloromethane or two-part methacrylate adhesive) for optically clear, near-parent-strength bonds; UV-cure acrylic adhesives for clear glazing joints.

Can PX521 be formed, bent or molded?

Cast between silicone/glass tooling at 40–70 °C with post-cure to 90–110 °C; thick sections need slow ramped cure to control exotherm and shrink voids, and finished plate thermoforms at 150–170 °C.

What surface finishes work on PX521?

Sand progressively then flame-, diamond- or buff-polish to optical clarity; accepts hard-coat/anti-scratch and anti-reflective coatings, screen printing and acrylic-compatible paints — mask edges from solvent-based cleaners.

PX521 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
crosslinker (glycol dimethacrylate type)raises solvent and heat resistance of the casting0 – 20.5
peroxide initiator (e.g. dibenzoyl/peroxcure package; sometimes with amine/redox accelerator0.05 – 0.60.25
UV absorber / HALS stabilizerbenzotriazole-type; source of the UV-Resistant designation0.1 – 10.4
release / flow / defoaming additives0 – 0.50.15
alumina trihydrate (ATH) filleronly in MF / FR solid-surface variants (typ. 55–62 wt %)0 – 650
methyl methacrylate (MMA) monomer + PMMAbulk-polymerized in mould; residual monomer typically <1 % after full cure≥ 92 (balance)—

PX521 PIG — frequently asked

What is PX521 PIG used for?

PX521 PIG is typically used for vacuum casting prototypes, clear industrial prototypes, lenses, light pipes and lighting covers, display and instrument windows, outdoor signage and glazing panels and flow-visualisation and fluid-path models. In short: UV-stable outdoor resin.

What is the tensile strength of PX521 PIG?

PX521 PIG has a typical tensile strength of 70 MPa (10.2 ksi) — stronger than 76% of polymer grades. Strength varies by condition: see the 6 listed tempers.

Is PX521 PIG easy to machine?

Yes — machinability is rated very good (80/100, better than 84% of polymer grades). Machines cleanly with sharp carbide, high speed/low feed, 0° to slightly positive rake and air or mist cooling; anneal 2–4 h at 75–80 °C before and after heavy cuts to avoid crazing, and avoid coolant with alcohols.

Can PX521 PIG be welded?

Yes — weldability is rated good (60/100). Not thermally welded in practice — join with MMA/solvent cement (acrylic dichloromethane or two-part methacrylate adhesive) for optically clear, near-parent-strength bonds; UV-cure acrylic adhesives for clear glazing joints.

What surface finishes work on PX521 PIG?

Sand progressively then flame-, diamond- or buff-polish to optical clarity; accepts hard-coat/anti-scratch and anti-reflective coatings, screen printing and acrylic-compatible paints — mask edges from solvent-based cleaners.

Can PX521 PIG be formed, bent or molded?

Cast between silicone/glass tooling at 40–70 °C with post-cure to 90–110 °C; thick sections need slow ramped cure to control exotherm and shrink voids, and finished plate thermoforms at 150–170 °C.

What is the maximum service temperature of PX521 PIG?

PX521 PIG is rated for continuous use to about 80°C (176 °F), and briefly to 95°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in PX521 PIG?

Yes — PX521 PIG is available for injection molding and 3D printing with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. Engineered Materials Handbook Vol. 2: Engineering Plastics (PMMA section) — ASM International (1988)
  2. CAMPUS plastics database — PMMA cast/moulding grades typical values — CWFG / CAMPUS consortium (2024)
  3. ISO 7823-1 Cast poly(methyl methacrylate) sheets — requirements and test methods — ISO (2003)
  4. ASTM D4802 Poly(methyl methacrylate) Acrylic Plastic Sheet — ASTM International (2021)
  5. Cast acrylic sheet & casting-resin technical data (clear, impact-modified, mineral-filled solid surface) — Acrylic sheet/resin producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.