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FEPM WC

Grade

also Aflas

WC = wire & cable insulation / jacket compound

Pick for electric submersible pump cables and high-temperature nuclear or chemical-plant cable jackets needing high insulation, steam resistance and flame retardancy to 200 °C.

High cost $$$$

Values for the WC condition

Other FEPM grades and fills

FEPM is listed in 7 conditions; see the grade overview at FEPM.

Compare all 7 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Shore A 60
Pick for low-pressure, low-clamp-force joints or rough sealing faces needing better conformability; the softer compound reaches 320 % elongation but resists extrusion less.—1332015 Shore D
Low-temperature TFE/P/VDF terpolymer grade
Pick when sealing below −10 °C: the TFE/P/VDF terpolymer lowers Tg to −22 °C, but resistance to strong alkalis and amines drops and service is capped at 200 °C.—1526022 Shore D
WCThis page
Wire & cable insulation / jacket compound
Pick for electric submersible pump cables and high-temperature nuclear or chemical-plant cable jackets needing high insulation, steam resistance and flame retardancy to 200 °C.—1525030 Shore D
SHA70Default
Shore A 70
Use as the default general-purpose sealing hardness, balancing seal conformability against extrusion resistance, with 16 MPa tensile and service to 230 °C.—1625022 Shore D
Shore A 80
Choose for medium- and high-pressure oil and gas seals and grooves with clearance gaps, trading elongation down to 200 % for higher extrusion resistance at 18 MPa tensile.—1820030 Shore D
Shore A 90
Use for extreme-pressure or large-gap service and for back-up rings and seal support elements; 20 MPa tensile comes with elongation limited to 150 %.—2015040 Shore D
AED/RGD
Choose for high-pressure gas wells and CO₂/H₂S service with rapid depressurisation, qualified to NORSOK M-710 / ISO 23936-2; elongation is limited to 160 %.—2016040 Shore D

What is FEPM WC?

FEPM WC is FEPM in the WC grade — pick for electric submersible pump cables and high-temperature nuclear or chemical-plant cable jackets needing high insulation, steam resistance and flame retardancy to 200 °C. FEPM WC has a tensile strength of 15 MPa (2.18 ksi), weaker than 74% of polymer grades. Elongation at break is 250% and the elastic modulus is 0.01 GPa (0.0017 Msi). FEPM WC has a density of 1.55 g/cm³ (0.056 lb/in³), heavier than 91% of polymer grades. Its glass-transition temperature is -3°C (27 °F). SHA70 is the default condition FabDigit quotes; WC is available on request or by drawing note.

Advantages

  • Good UV / weathering resistance — 95/100, better than 95% of polymer grades
  • High service temperature — 200°C (392 °F), better than 87% of polymer grades
  • Good corrosion resistance — 90/100, better than 82% of polymer grades
  • Ductile — tolerates forming and impact — 250%, better than 79% of polymer grades

Limitations

  • High mold shrinkage — 2.8%, worse than 96% of polymer grades
  • High embodied carbon — 14 kg CO₂/kg, worse than 95% of polymer grades
  • Difficult to machine — 25/100, worse than 93% of polymer grades
  • Heavy — 1.55 g/cm³ (0.056 lb/in³), worse than 91% of polymer grades
  • Low stiffness — 0.01 GPa (0.0017 Msi), worse than 79% of polymer grades

FEPM WC properties

Typical room-temperature values for FEPM WC; 18 are specific to this condition. Other listed values are FEPM reference data and may not represent this condition. Bars are the position among polymer grades.

Physical3

FEPM WC has a density of 1.55 g/cm³ (0.056 lb/in³), heavier than 91% of polymer grades. Its glass-transition temperature is -3°C (27 °F).

Density1.55 g/cm³0.06 lb/in³
Glass Transition (Tg)-3°C27 °F
Water Absorption (24 h)0.2%

Mechanical8

FEPM WC has a tensile strength of 15 MPa (2.18 ksi), weaker than 74% of polymer grades. Elongation at break is 250% and the elastic modulus is 0.01 GPa (0.0017 Msi).

Elastic (Young's) Modulus0.01 GPa0 Msi
Poisson's Ratio0.49
Tensile Strength (Ultimate)15 MPa2.2 ksi
Elongation at Break250%
Hardness, Shore A80 Shore A
Hardness, Shore D30 Shore D
Tear Strength26 kN/m148 lbf/in
Compression Set (22 h, 70 °C)30%

Thermal8

FEPM WC is rated for continuous service to 200°C (392 °F). It conducts heat at 0.23 W/m·K (0.133 BTU/hr·ft·°F), better than 65% of polymer grades. Thermal expansion is 200 µm/m·K (111.1 µin/in·°F).

Thermal Conductivity0.23 W/m·K0.13 BTU/hr·ft·°F
Specific Heat Capacity1,100 J/kg·K0.26 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)200 µm/m·K111 µin/in·°F
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-10°C14 °F
Flammability (UL 94)UL 94 V-0 IEEE 1202 / IEC 60332
Limiting Oxygen Index40%
Max Service Temperature (short-term)260°C500 °F

Electrical5

FEPM WC is an electrical insulator with a dielectric strength of 25 kV/mm (635 V/mil) and a resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Strength25 kV/mm635 V/mil
Dielectric Constant (1 MHz)3.5
Dissipation Factor (1 MHz)0.02
Volume Resistivity1×10¹⁵ Ω·cm

Chemical & Environmental3

Corrosion resistance is excellent (90/100), better than 82% of polymer grades. UV resistance is excellent.

Corrosion ResistanceExcellent90/100
UV / Weathering ResistanceExcellent95/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of FEPM WC takes about 290 MJ of energy and emits 14 kg of CO₂ — more than 95% of polymer grades. Typical recycled content is 0%.

Embodied Energy (primary production)290 MJ/kg124,678 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content0%

Manufacturability4

FEPM WC's machinability is poor (25/100, worse than 93% of polymer grades); formability fair (50/100).

MachinabilityPoor25/100
Formability (cold)Fair50/100
Mold Shrinkage2.8%
Mold Temperature (typ.)175°C347 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with FEPM WC

Is FEPM easy to machine?

After cure, work is limited to waterjet cutting, die cutting or low-temperature turning; the material is soft and highly resilient, so use sharp tooling, cryogenic support and generous tolerances.

Can FEPM be welded?

Not weldable; joints are spliced with uncured tape and heat-vulcanized, or bonded with fluoroelastomer-specific adhesive, and joint strength is below that of the parent rubber.

Can FEPM be formed, bent or molded?

Compression, transfer or injection mold with a peroxide press cure at 170-180 °C, followed by a mandatory post-cure of 4-16 h at 200-250 °C to lower compression set and drive off volatiles. Mooney viscosity is high, so mix thoroughly and vent the mold.

What surface finishes work on FEPM?

Cryogenic deflashing (freeze tumbling or blasting) is the normal route; PTFE or graphite coatings and plasma treatment can reduce friction. Do not clean with ketone or ester solvents, which swell the compound.

FEPM chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
tetrafluoroethylene (TFE)near-alternating with propylene; ~54–57 wt% F in polymer65 – 7570
vinylidene fluoride (VDF)present only in low-temperature terpolymer grades0 – 200
carbon black (filler)phr in compound; mineral filler used in white/food grades0 – 3020
organic peroxide + TAIC coagentperoxide cure system (phr)1 – 53
propylenecomonomer≥ 25 (balance)—

FEPM WC — frequently asked

What is FEPM WC used for?

FEPM WC is typically used for oilfield downhole seals exposed to amines/H2S, steam and chemical process seals, automotive powertrain seals and semiconductor process seals. In short: base- and steam-resistant fluoroelastomer; 230 °C amine/H2S service; outlasts FKM in caustics.

What is the tensile strength of FEPM WC?

FEPM WC has a typical tensile strength of 15 MPa (2.18 ksi) — weaker than 74% of polymer grades. Strength varies by condition: see the 7 listed tempers.

Is FEPM WC easy to machine?

Not especially — machinability is rated poor (25/100, worse than 93% of polymer grades). After cure, work is limited to waterjet cutting, die cutting or low-temperature turning; the material is soft and highly resilient, so use sharp tooling, cryogenic support and generous tolerances.

Can FEPM WC be welded?

Not weldable; joints are spliced with uncured tape and heat-vulcanized, or bonded with fluoroelastomer-specific adhesive, and joint strength is below that of the parent rubber.

What surface finishes work on FEPM WC?

Cryogenic deflashing (freeze tumbling or blasting) is the normal route; PTFE or graphite coatings and plasma treatment can reduce friction. Do not clean with ketone or ester solvents, which swell the compound.

Can FEPM WC be formed, bent or molded?

Compression, transfer or injection mold with a peroxide press cure at 170-180 °C, followed by a mandatory post-cure of 4-16 h at 200-250 °C to lower compression set and drive off volatiles. Mooney viscosity is high, so mix thoroughly and vent the mold.

What is the maximum service temperature of FEPM WC?

FEPM WC is rated for continuous use to about 200°C (392 °F), and briefly to 260°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Aflas TFE/Propylene Fluoroelastomer — AGC Chemicals (2022)
  2. ASTM D1418 — Rubber and Rubber Latices Nomenclature (FEPM) — ASTM (2022)
  3. ASTM D2000 — Classification System for Rubber Products in Automotive Applications — ASTM (2020)
  4. NORSOK M-710 / ISO 23936-2 — Standards Norway / ISO (2020)
  5. Fluoroelastomers Handbook — The Definitive User's Guide — Elsevier/William Andrew (2016)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.