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EVA Foam Sheet (Footwear Grade) REC (Recycled-content EVA foam)

Grade

GB QB/T 2199

Use to cut cost and carbon footprint with 10–30 % factory-offcut regrind, accepting less uniform cell structure, lower rebound at 1.6 MPa and harder colour-consistency control.

Standard cost $$

Values for the REC condition

Other EVA Foam Sheet (Footwear Grade) grades and fills

EVA Foam Sheet (Footwear Grade) is listed in 10 conditions; see the grade overview at EVA Foam Sheet (Footwear Grade).

Compare all 10 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Ultra-soft low-density foam
Pick for insoles, slippers and comfort cushioning layers where Asker C 38–45 gives the lightest, softest feel; support is poor and the foam collapses under sustained load.—122028 Shore A
RECThis page
Recycled-content EVA foam
Use to cut cost and carbon footprint with 10–30 % factory-offcut regrind, accepting less uniform cell structure, lower rebound at 1.6 MPa and harder colour-consistency control.—219013 Shore D
Soft midsole foam
Choose the soft Asker C 45–52 sheet for running-shoe midsole cushioning with good rebound and underfoot feel; durability is only moderate at 0.15 g/cm³.—226010 Shore D
Flame-retardant EVA foam sheet
Specify for safety footwear, rail transit parts and packaging liners using halogen-free ATH/MDH plus intumescent or brominated systems; density rises to 0.28 g/cm³ while strength falls to 1.8 MPa.—215018 Shore D
C55Default
Standard footwear midsole sheet
Use as the general-purpose midsole and buffing-board sheet at Asker C 52–58, balancing cushioning, support and durability with good secondary compression-moulding behaviour.—225012 Shore D
Hot rolled
Choose for mid- to high-end running midsoles needing high rebound and collapse resistance: POE/OBC modification or supercritical N₂/CO₂ physical foaming gives 0.16 g/cm³ at higher cost.—23009 Shore D
Phylon
Choose for athletic midsoles needing a dense skin and tight dimensional accuracy: cut blanks are compression-moulded and secondary-foamed, giving 0.22 g/cm³, 2.6 MPa and low finished weight.—323015 Shore D
Injection Phylon
Use when throughput matters and skiving scrap must be eliminated: the foam is injection-moulded directly to shape, trading a higher 0.25 g/cm³ density plus poorer surface texture and rebound.—321017 Shore D
Firm high-density foam
Pick for stability blocks, support bars, safety-shoe midsoles and outsole pads where Asker C 60–70 gives stiff, wear-resistant support; cushioning drops and weight rises to 0.26 g/cm³.—320052 Shore A
EVA/rubber blend foam
Pick for one-piece midsole/outsole units and slipper soles: SBR/BR or reclaimed rubber raises abrasion and tear resistance to 3.5 MPa, at 0.32 g/cm³ and higher hardness and weight.—425020 Shore D

What is EVA Foam Sheet (Footwear Grade) REC?

EVA Foam Sheet (Footwear Grade) REC is EVA Foam Sheet (Footwear Grade) in the REC grade — use to cut cost and carbon footprint with 10–30 % factory-offcut regrind, accepting less uniform cell structure, lower rebound at 1.6 MPa and harder colour-consistency control. EVA Foam Sheet (Footwear Grade) REC has a tensile strength of 2 MPa (0.232 ksi), weaker than 85% of polymer grades. Elongation at break is 190% and the elastic modulus is 0.01 GPa (0.0016 Msi). EVA Foam Sheet (Footwear Grade) REC has a density of 0.2 g/cm³ (0.0072 lb/in³), lighter than 85% of polymer grades. Its glass-transition temperature is -30°C (-22 °F). C55 is the default condition FabDigit quotes; REC is available on request or by drawing note.

Advantages

  • Low embodied carbon — 2.2 kg CO₂/kg, better than 93% of polymer grades
  • Easy to machine — 85/100, better than 88% of polymer grades
  • Lightweight — 0.2 g/cm³ (0.0072 lb/in³), better than 85% of polymer grades
  • Ductile — tolerates forming and impact — 190%, better than 75% of polymer grades
  • Forms and bends easily — 80/100, better than 75% of polymer grades

Limitations

  • High mold shrinkage — 3.5%, worse than 98% of polymer grades
  • Limited service temperature — 62°C (144 °F), worse than 85% of polymer grades
  • Poor heat conductor — 0.05 W/m·K (0.0289 BTU/hr·ft·°F), worse than 84% of polymer grades
  • Low stiffness — 0.01 GPa (0.0016 Msi), worse than 80% of polymer grades

EVA Foam Sheet (Footwear Grade) REC properties

Typical room-temperature values for EVA Foam Sheet (Footwear Grade) REC; 22 are specific to this condition. Other listed values are EVA Foam Sheet (Footwear Grade) reference data and may not represent this condition. Bars are the position among polymer grades.

Physical5

EVA Foam Sheet (Footwear Grade) REC has a density of 0.2 g/cm³ (0.0072 lb/in³), lighter than 85% of polymer grades. Its glass-transition temperature is -30°C (-22 °F).

Density0.2 g/cm³0.01 lb/in³
Melting Temperature (Tm)85°C185 °F
Glass Transition (Tg)-30°C-22 °F
Water Absorption (24 h)0.3%
Water Absorption (Saturation)1.5%

Mechanical11

EVA Foam Sheet (Footwear Grade) REC has a tensile strength of 2 MPa (0.232 ksi), weaker than 85% of polymer grades. Elongation at break is 190% and the elastic modulus is 0.01 GPa (0.0016 Msi).

Elastic (Young's) Modulus0.01 GPa0 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)2 MPa0.23 ksi
Elongation at Break190%
Compressive Strength0.3 MPa0.04 ksi
Compressive Modulus0.01 GPa7.25×10⁻⁴ Msi
Shear Strength0.5 MPa0.07 ksi
Hardness, Shore A44 Shore A
Hardness, Shore D13 Shore D
Tear Strength4 kN/m20 lbf/in
Compression Set (22 h, 70 °C)38%

Thermal8

EVA Foam Sheet (Footwear Grade) REC is rated for continuous service to 62°C (144 °F). It conducts heat at 0.05 W/m·K (0.0289 BTU/hr·ft·°F), worse than 84% of polymer grades. Thermal expansion is 200 µm/m·K (111.1 µin/in·°F).

Thermal Conductivity0.05 W/m·K0.03 BTU/hr·ft·°F
Specific Heat Capacity2,100 J/kg·K0.5 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)200 µm/m·K111 µin/in·°F
Max Service Temperature (continuous)62°C144 °F
Min Service Temperature-40°C-40 °F
Flammability (UL 94)—
Limiting Oxygen Index19%
Max Service Temperature (short-term)85°C185 °F

Electrical3

EVA Foam Sheet (Footwear Grade) REC has an electrical resistivity of 1×10¹³ Ω·m.

Electrical Resistivity1×10¹³ Ω·m3.94×10²⁰ µΩ·in
Dielectric Constant (1 MHz)1.3
Volume Resistivity1×10¹⁵ Ω·cm

Chemical & Environmental3

Corrosion resistance is excellent (88/100), better than 74% of polymer grades. UV resistance is fair.

Corrosion ResistanceExcellent88/100
UV / Weathering ResistanceFair45/100
Chemical Resistance Summary—

Sustainability4

Producing a kilogram of EVA Foam Sheet (Footwear Grade) REC takes about 82 MJ of energy and emits 2.2 kg of CO₂ — less than 83% of polymer grades. Typical recycled content is 25%.

Embodied Energy (primary production)82 MJ/kg35,254 BTU/lb
Embodied Carbon (primary production)2.2 kg CO₂/kg
Embodied Water160 L/kg19.2 gal/lb
Typical Recycled Content25%

Manufacturability7

EVA Foam Sheet (Footwear Grade) REC's machinability is excellent (85/100, better than 88% of polymer grades); weldability good (55/100); formability very good (80/100).

MachinabilityExcellent85/100
WeldabilityGood55/100
Formability (cold)Very good80/100
Mold Shrinkage3.5%
Melt Flow Rate2 g/10 min
Processing Melt Temperature (typ.)120°C248 °F
Mold Temperature (typ.)170°C338 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with EVA Foam Sheet (Footwear Grade) REC

Is EVA Foam Sheet (Footwear Grade) easy to machine?

Blade skiving, hydraulic die cutting, waterjet and CNC milling are all straightforward. Use sharp thin edges with adequate cooling to avoid friction-melted edges and compression distortion.

Can EVA Foam Sheet (Footwear Grade) be welded?

Hot-plate, hot-air or high-frequency welding is possible when polar additives are present, but production joints are normally neoprene or PU adhesive. Prime with UV, plasma or chemical treatment to raise surface energy before bonding.

Can EVA Foam Sheet (Footwear Grade) be formed, bent or molded?

Primary crosslinked compression foaming runs at 160-180 C, followed by skiving after cooling. Secondary hot pressing (Phylon) sets shape at about 150-170 C with a 2-5 % shrinkage allowance; injection foaming uses melt temperatures of about 120-150 C.

What surface finishes work on EVA Foam Sheet (Footwear Grade)?

Can be sanded, flame or wheel trimmed, screen printed, water-transfer printed and heat-transfer decorated. Opened surface cells pick up dirt, so exposed faces are usually painted or laminated with rubber or TPU sheet for wear resistance.

EVA Foam Sheet (Footwear Grade) chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
vinyl acetate content in EVA (VA)comonomer content; sets softness and resilience15 – 2818
LDPE / POE / OBC modifieradjusts resilience, tear resistance and shrinkage0 – 3012
azodicarbonamide (AC )chemical blowing agent; loading sets density1 – 52.5
dicumyl peroxide (DCP )peroxide crosslinking0.4 – 1.20.8
ZnOactivator; lowers AC decomposition temperature0.5 – 2.51.5
stearic acidlubricant and co-activator0.3 – 1.50.8
CaCO3 / talc fillerreduces cost, adjusts hardness0 – 208
pigment / masterbatchcoloring0.2 – 20.8
EVA copolymer ( )base resin, MFI 2-6 g/10min≥ 55 (balance)—

EVA Foam Sheet (Footwear Grade) REC — frequently asked

What is EVA Foam Sheet (Footwear Grade) REC used for?

EVA Foam Sheet (Footwear Grade) REC is typically used for shoe midsoles and insoles, sports equipment padding, foam mats/puzzle tiles, protective case foam inserts and orthopedic insoles. In short: standard footwear midsole foam; highest elongation in family; low 65 C service ceiling.

What is the tensile strength of EVA Foam Sheet (Footwear Grade) REC?

EVA Foam Sheet (Footwear Grade) REC has a typical tensile strength of 2 MPa (0.232 ksi) — weaker than 85% of polymer grades. Strength varies by condition: see the 10 listed tempers.

Is EVA Foam Sheet (Footwear Grade) REC easy to machine?

Yes — machinability is rated excellent (85/100, better than 88% of polymer grades). Blade skiving, hydraulic die cutting, waterjet and CNC milling are all straightforward. Use sharp thin edges with adequate cooling to avoid friction-melted edges and compression distortion.

Can EVA Foam Sheet (Footwear Grade) REC be welded?

Yes — weldability is rated good (55/100). Hot-plate, hot-air or high-frequency welding is possible when polar additives are present, but production joints are normally neoprene or PU adhesive. Prime with UV, plasma or chemical treatment to raise surface energy before bonding.

What surface finishes work on EVA Foam Sheet (Footwear Grade) REC?

Can be sanded, flame or wheel trimmed, screen printed, water-transfer printed and heat-transfer decorated. Opened surface cells pick up dirt, so exposed faces are usually painted or laminated with rubber or TPU sheet for wear resistance.

Can EVA Foam Sheet (Footwear Grade) REC be formed, bent or molded?

Primary crosslinked compression foaming runs at 160-180 C, followed by skiving after cooling. Secondary hot pressing (Phylon) sets shape at about 150-170 C with a 2-5 % shrinkage allowance; injection foaming uses melt temperatures of about 120-150 C.

What is the maximum service temperature of EVA Foam Sheet (Footwear Grade) REC?

EVA Foam Sheet (Footwear Grade) REC is rated for continuous use to about 62°C (144 °F), and briefly to 85°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. ASTM D3575 Standard Test Methods for Flexible Cellular Materials Made from Olefin Polymers — ASTM International (2020)
  2. ASTM D2240 / ISO 868 Durometer Hardness — ASTM / ISO (2021)
  3. EVA copolymer resin datasheets (VA 15–28%) — Hanwha / Formosa Plastics / (2023)
  4. Handbook of Polymeric Foams and Foam Technology — Hanser (2004)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.