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EPDM Foam vs EVA Foam Sheet (Footwear Grade)

Polymer · grade comparison

EPDM Foam and EVA Foam Sheet (Footwear Grade) are both polymer grades. EVA Foam Sheet (Footwear Grade) is the stronger of the two: tensile strength 2 MPa (0.29 ksi) against 0.55 MPa (0.0798 ksi) for EPDM Foam, about 3.6 times as much. EVA Foam Sheet (Footwear Grade) is the more ductile: elongation 250% versus 160% for EPDM Foam. EPDM Foam is lighter (0.1 g/cm³ vs 0.18 g/cm³ for EVA Foam Sheet (Footwear Grade)) and EVA Foam Sheet (Footwear Grade) is stiffer (0.01 GPa vs 0 GPa). On the shop floor, EVA Foam Sheet (Footwear Grade) welds better (good vs poor) and EVA Foam Sheet (Footwear Grade) sits in a lower cost tier (standard, $$) than EPDM Foam (premium, $$$).

EPDM FoamChoose it when weight is the constraint, or when the part sees heat.

EVA Foam Sheet (Footwear Grade)Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

EPDM Foam vs EVA Foam Sheet (Footwear Grade): properties

EPDM FoamEVA Foam Sheet (Footwear Grade)

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa1.74×10⁻⁴ Msi
0.01 GPa0 Msi

Poisson's Ratio

0.15
0.3

Tensile Strength (Ultimate)

0.55 MPa0.08 ksi
2 MPa0.29 ksi

Elongation at Break

160%
250%

Compressive Strength

0.05 MPa0.01 ksi
0.3 MPa0.04 ksi

Shear Strength

0.25 MPa0.04 ksi
0.55 MPa0.08 ksi

Hardness, Shore A

12 Shore A
40 Shore A

Tear Strength

2 kN/m9.1 lbf/in
5 kN/m28.6 lbf/in

Compression Set (22 h, 70 °C)

15%
30%

Compressive Modulus

—
0.01 GPa7.25×10⁻⁴ Msi

Hardness, Shore D

—
12 Shore D

Physical

Density and transition temperatures.

Density

0.1 g/cm³0 lb/in³
0.18 g/cm³0.01 lb/in³

Glass Transition (Tg)

-52°C-62 °F
-30°C-22 °F

Water Absorption (24 h)

3%
0.3%

Melting Temperature (Tm)

—
85°C185 °F

Water Absorption (Saturation)

—
1.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.04 W/m·K0.02 BTU/hr·ft·°F
0.05 W/m·K0.03 BTU/hr·ft·°F

Specific Heat Capacity

1,900 J/kg·K0.45 BTU/lb·°F
2,100 J/kg·K0.5 BTU/lb·°F

Max Service Temperature (continuous)

120°C248 °F
65°C149 °F

Min Service Temperature

-50°C-58 °F
-40°C-40 °F

Limiting Oxygen Index

21%
19%

Max Service Temperature (short-term)

150°C302 °F
85°C185 °F

Same in both: Thermal Expansion (CTE, 20–100 °C) 200 µm/m·K111 µin/in·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹³ Ω·m3.94×10²⁰ µΩ·in

Dielectric Strength

3 kV/mm76.2 V/mil
—

Dielectric Constant (1 MHz)

1.6
1.3

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹⁵ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
90 / 100

UV / Weathering Resistance

92 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

20 / 100
60 / 100

Mold Shrinkage

—
3%

Melt Flow Rate

—
2.5 g/10 min

Processing Melt Temperature (typ.)

—
120°C248 °F

Mold Temperature (typ.)

—
170°C338 °F

Same in both: Machinability 85 / 100 · Formability (cold) 90 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

100 MJ/kg42,992 BTU/lb
82 MJ/kg35,254 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
2.9 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
160 L/kg19.2 gal/lb

Typical Recycled Content

5%
10%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

6 kN·m/kg
11 kN·m/kg

Thermal Diffusivity

0.2 mm²/s
0.1 mm²/s

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityEPDM FoamEVA Foam Sheet (Footwear Grade)
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——

EPDM Foam vs EVA Foam Sheet (Footwear Grade) — frequently asked

Is EVA Foam Sheet (Footwear Grade) stronger than EPDM Foam?

Yes. EVA Foam Sheet (Footwear Grade) has a typical tensile strength of 2 MPa (0.29 ksi) against 0.55 MPa (0.0798 ksi) for EPDM Foam — about 3.6 times as much.

Which is cheaper, EPDM Foam or EVA Foam Sheet (Footwear Grade)?

EVA Foam Sheet (Footwear Grade) is the lower-cost material: it sits in the standard tier ($$) while EPDM Foam is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, EPDM Foam or EVA Foam Sheet (Footwear Grade)?

EVA Foam Sheet (Footwear Grade). Its weldability rates good (60/100) against poor (20/100) for EPDM Foam.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EPDM Foam and EVA Foam Sheet (Footwear Grade) side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.