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EVA Foam Sheet (Footwear Grade) vs TPO Foam

Polymer · grade comparison

EVA Foam Sheet (Footwear Grade) and TPO Foam are both polymer grades. EVA Foam Sheet (Footwear Grade) is the stronger of the two: tensile strength 2 MPa (0.29 ksi) against 0.35 MPa (0.0508 ksi) for TPO Foam, about 5.7 times as much. EVA Foam Sheet (Footwear Grade) is the more ductile: elongation 250% versus 150% for TPO Foam. TPO Foam is lighter (0.05 g/cm³ vs 0.18 g/cm³ for EVA Foam Sheet (Footwear Grade)) and EVA Foam Sheet (Footwear Grade) is stiffer (0.01 GPa vs 0 GPa). On the shop floor, EVA Foam Sheet (Footwear Grade) machines more easily (excellent vs good), TPO Foam welds better (very good vs good), and EVA Foam Sheet (Footwear Grade) sits in a lower cost tier (standard, $$) than TPO Foam (premium, $$$).

EVA Foam Sheet (Footwear Grade)Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

TPO FoamChoose it when weight is the constraint, or when the part sees heat.

EVA Foam Sheet (Footwear Grade) vs TPO Foam: properties

EVA Foam Sheet (Footwear Grade)TPO Foam

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0.01 GPa0 Msi
0 GPa1.45×10⁻⁴ Msi

Poisson's Ratio

0.3
0.2

Tensile Strength (Ultimate)

2 MPa0.29 ksi
0.35 MPa0.05 ksi

Elongation at Break

250%
150%

Compressive Strength

0.3 MPa0.04 ksi
0.04 MPa0.01 ksi

Compressive Modulus

0.01 GPa7.25×10⁻⁴ Msi
8×10⁻⁴ GPa1.16×10⁻⁴ Msi

Shear Strength

0.55 MPa0.08 ksi
—

Hardness, Shore A

40 Shore A
20 Shore A

Hardness, Shore D

12 Shore D
—

Tear Strength

5 kN/m28.6 lbf/in
2 kN/m8.6 lbf/in

Compression Set (22 h, 70 °C)

30%
10%

Physical

Density and transition temperatures.

Density

0.18 g/cm³0.01 lb/in³
0.05 g/cm³0 lb/in³

Melting Temperature (Tm)

85°C185 °F
145°C293 °F

Glass Transition (Tg)

-30°C-22 °F
-50°C-58 °F

Water Absorption (24 h)

0.3%
0.5%

Water Absorption (Saturation)

1.5%
—

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.05 W/m·K0.03 BTU/hr·ft·°F
0.04 W/m·K0.02 BTU/hr·ft·°F

Specific Heat Capacity

2,100 J/kg·K0.5 BTU/lb·°F
1,900 J/kg·K0.45 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

200 µm/m·K111 µin/in·°F
150 µm/m·K83.3 µin/in·°F

Max Service Temperature (continuous)

65°C149 °F
95°C203 °F

Min Service Temperature

-40°C-40 °F
-60°C-76 °F

Limiting Oxygen Index

19%
18%

Max Service Temperature (short-term)

85°C185 °F
120°C248 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

1.3
1.06

Dissipation Factor (1 MHz)

—
3×10⁻⁴

Same in both: Electrical Resistivity 1×10¹³ Ω·m3.94×10²⁰ µΩ·in · Volume Resistivity 1×10¹⁵ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
88 / 100

UV / Weathering Resistance

45 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

85 / 100
60 / 100

Weldability

60 / 100
70 / 100

Formability (cold)

90 / 100
85 / 100

Mold Shrinkage

3%
—

Melt Flow Rate

2.5 g/10 min
4 g/10 min

Processing Melt Temperature (typ.)

120°C248 °F
190°C374 °F

Mold Temperature (typ.)

170°C338 °F
150°C302 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

82 MJ/kg35,254 BTU/lb
95 MJ/kg40,843 BTU/lb

Embodied Carbon (primary production)

2.9 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

160 L/kg19.2 gal/lb
110 L/kg13.2 gal/lb

Typical Recycled Content

10%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

11 kN·m/kg
8 kN·m/kg

Thermal Diffusivity

0.1 mm²/s
0.4 mm²/s

Same in both: Specific Stiffness (E / density) 0 MN·m/kg · Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every polymer grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

0.1110100123Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityEVA Foam Sheet (Footwear Grade)TPO Foam
Default condition——
Relative cost$$ Standard$$$ Premium
Min. machined wall——
Best machined surface——

EVA Foam Sheet (Footwear Grade) vs TPO Foam — frequently asked

Is EVA Foam Sheet (Footwear Grade) stronger than TPO Foam?

Yes. EVA Foam Sheet (Footwear Grade) has a typical tensile strength of 2 MPa (0.29 ksi) against 0.35 MPa (0.0508 ksi) for TPO Foam — about 5.7 times as much.

Which is cheaper, EVA Foam Sheet (Footwear Grade) or TPO Foam?

EVA Foam Sheet (Footwear Grade) is the lower-cost material: it sits in the standard tier ($$) while TPO Foam is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, EVA Foam Sheet (Footwear Grade) or TPO Foam?

EVA Foam Sheet (Footwear Grade). Its machinability rates excellent (85/100) against good (60/100) for TPO Foam; for welding the order is TPO Foam first (very good, 70/100) then EVA Foam Sheet (Footwear Grade) (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in EVA Foam Sheet (Footwear Grade) and TPO Foam side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.