FabDigit

Nickel Alloy Mu-metal

UNS N14080 · ASTM A753 Type 4 · EN 2.4545 · GB 1J79 · also Mumetal / Permalloy 80

Mumetal (N14080, 2.4545, A753 Type 4, Permalloy 80, 1J79) is an 80 % Ni-Fe-Mo-Cu alloy with extremely high initial and maximum permeability, the classic material for magnetic shielding of sensitive instruments.

High cost $$$$

Reference datasheet — Mu-metal is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the ANN-H2 condition

Mu-metal tempers and conditions

Mu-metal is supplied in 5 conditions, soft to hard. ANN-H2 is the default FabDigit quotes; the values on this page are for it.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANN-H2Default
Annealed
Final condition for magnetic shields and cores: maximum permeability, lowest coercivity — do not cold-work or machine after this anneal.25055040115 HB3 % IACS
soft, formable (supplied for fabrication, anneal after forming)
Standard as-shipped sheet/strip condition: ductile for deep drawing, spinning and shearing; magnetic properties only partly developed until final hydrogen anneal.28058035130 HB3 % IACS
Half hard
Intermediate cold-worked strip for stampings and springs that need extra stiffness before the final magnetic anneal.5607501010 HRC3 % IACS
Cold drawn
Cold-drawn rod and wire for machined cores, pole pieces and shield fittings; machine first, then hydrogen anneal the finished part.680830820 HRC3 % IACS
Cold worked
Full-hard rolled strip/foil for laminations and shims that must stay flat and dimensionally stable; permeability is low until the parts are hydrogen-annealed.760900322 HRC—

What is Mu-metal?

Mumetal (N14080, 2.4545, A753 Type 4, Permalloy 80, 1J79) is an 80 % Ni-Fe-Mo-Cu alloy with extremely high initial and maximum permeability, the classic material for magnetic shielding of sensitive instruments. Annealed sheet, foil and strip form drawn cans and shields at 250 MPa yield, 550 MPa tensile, 40 % elongation and ~115 HB, with 31 W/m·K thermal conductivity and 3 % IACS electrical conductivity. Saturation induction is lower than 48 % Ni alloys, service is limited to about 400 °C, corrosion resistance is moderate (score 55) and every bend or shear edge destroys local permeability until the part is hydrogen-annealed. Alloy 48 is the alternative when higher saturation is needed. Mu-metal has a density of 8.74 g/cm³ (0.316 lb/in³), heavier than 79% of nickel alloy grades. It melts at 1,400°C (2,552 °F). Mu-metal has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 87% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 215 GPa (31.2 Msi).

What is Mu-metal used for?

  • magnetic shielding cans
  • sensor and CRT shielding
  • current transformer cores
  • audio transformer laminations

Advantages

  • Conducts heat well — 31 W/m·K (17.9 BTU/hr·ft·°F), better than 94% of nickel alloy grades
  • Forms and bends easily — 80/100, better than 91% of nickel alloy grades
  • Low embodied carbon — 10.5 kg CO₂/kg, better than 88% of nickel alloy grades
  • High electrical conductivity — 3 % IACS, better than 87% of nickel alloy grades

Limitations

  • Limited service temperature — 400°C (752 °F), worse than 94% of nickel alloy grades
  • Needs corrosion protection — 55/100, worse than 92% of nickel alloy grades
  • Low strength — 250 MPa (36.3 ksi), worse than 87% of nickel alloy grades

Mu-metal properties

Typical room-temperature values for Mu-metal-ANN-H2; bars are the position among nickel alloy grades.

Physical3

Mu-metal has a density of 8.74 g/cm³ (0.316 lb/in³), heavier than 79% of nickel alloy grades. It melts at 1,400°C (2,552 °F).

Density8.74 g/cm³0.32 lb/in³
Melting Point (Solidus)1,400°C2,552 °F
Liquidus Temperature1,450°C2,642 °F

Mechanical14

Mu-metal has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 87% of nickel alloy grades. Elongation at break is 40% and the elastic modulus is 215 GPa (31.2 Msi).

Elastic (Young's) Modulus215 GPa31.2 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus180 GPa26.1 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)550 MPa79.8 ksi
Yield Strength (0.2% offset)250 MPa36.3 ksi
Elongation at Break40%
Reduction in Area65%
Shear Strength360 MPa52.2 ksi
Fatigue Strength (Endurance Limit)240 MPa34.8 ksi
Charpy V-Notch Impact (RT)150 J111 ft·lbf
Hardness, Brinell115 HB
Hardness, Rockwell B65 HRB
Hardness, Vickers120 HV

Thermal6

Mu-metal is rated for continuous service to 400°C (752 °F). It conducts heat at 31 W/m·K (17.9 BTU/hr·ft·°F), better than 94% of nickel alloy grades. Thermal expansion is 12.7 µm/m·K (7.06 µin/in·°F).

Thermal Conductivity31 W/m·K17.9 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.7 µm/m·K7.1 µin/in·°F
Latent Heat of Fusion285 J/g123 BTU/lb
Max Service Temperature (continuous)400°C752 °F
Min Service Temperature-196°C-321 °F

Electrical3

Mu-metal conducts electricity at 3 % IACS, better than 87% of nickel alloy grades.

Electrical Conductivity3 % IACS
Electrical Resistivity5.7×10⁻⁷ Ω·m22.4 µΩ·in
Magnetic Responseferromagnetic — peak soft-magnetic state, µi ≈ 20 000–50 000, µmax 200 000–400 000, Hc <2 A/m

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 92% of nickel alloy grades.

Galvanic Potential (seawater, vs SCE)-0.2 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood resistance to atmosphere, fresh water and mild alkalis thanks to high nickel; tarnishes and rusts lightly in humid/salt air so shields are usually passivated, plated or painted; attacked by oxidising and halide acids (HNO₃, FeCl₃) and by sulphur-bearing gases above 300 °C.

Sustainability4

Producing a kilogram of Mu-metal takes about 140 MJ of energy and emits 10.5 kg of CO₂ — less than 81% of nickel alloy grades. Typical recycled content is 25%.

Embodied Energy (primary production)140 MJ/kg60,189 BTU/lb
Embodied Carbon (primary production)10.5 kg CO₂/kg
Embodied Water400 L/kg47.9 gal/lb
Typical Recycled Content25%

Manufacturability8

Mu-metal's machinability is poor (25/100, better than 76% of nickel alloy grades); weldability good (55/100); formability very good (80/100).

MachinabilityPoor25/100
Machinability Rating (AISI 1212 = 100 %)22%
WeldabilityGood55/100
Formability (cold)Very good80/100
CastabilityPoor30/100
Brazeability / SolderabilityVery good70/100
PolishabilityVery good70/100
Anodizing Responsen/a — ferrous/nickel alloy; use electroless Ni, tin or zinc plating, chromate-free passivation or paint for corrosion protection

Common Calculations5

Specific Strength (UTS / density)calculated63 kN·m/kg
Specific Stiffness (E / density)calculated24.6 MN·m/kg
Modulus of Resiliencecalculated145 kJ/m³
Thermal Diffusivitycalculated7.7 mm²/s
Thermal Shock Resistance Indexcalculated6

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the nickel alloy family

Yield strength against density for every nickel alloy grade FabDigit runs. Mu-metal is highlighted; hover a dot for its name, or open the interactive family chart.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleMu-metal

Working with Mu-metal

Is Mu-metal easy to machine?

Gummy and work-hardening: use sharp positive-rake carbide or HSS-Co, low speed (20–30 m/min), heavy feed, flood coolant, and re-anneal in dry hydrogen after machining to restore permeability.

Can Mu-metal be welded?

TIG, laser and electron-beam weld readily with matching or Ni-Fe filler; keep heat input low, avoid sulphur contamination, and hydrogen-anneal the assembly afterwards.

Can Mu-metal be formed, bent or molded?

Annealed sheet deep-draws, spins and rolls easily; plan for a final 1100–1175 °C dry-hydrogen anneal on the finished shape since every bend or shear edge destroys local permeability.

Mu-metal chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
NiNi (+Co) content sets the permeability peak79 – 8280
Moraises resistivity, improves µi3.8 – 5.54.2
Cuup to ~5 % in the classic Ni-Fe-Cu-Cr 'Mumetal' composition0 – 0.50.1
Mn0.3 – 10.5
Si0.15 – 0.50.3
Ckept very low for magnetic softness≤ 0.030.02
S≤ 0.020.01
P≤ 0.020.01
Febalance ≈14–16 %balance

What surface finishes work on Mu-metal?

Not anodizable — protect with electroless nickel, tin plate, chromate-free passivation or paint; avoid abrasive blasting or hard handling on annealed shields as shock re-introduces stress.

Surface treatments FabDigit runs on nickel alloy parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Nickel Alloy Mu-metal in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
N14080
ASTM
A753 Type 4
EN / DIN / Werkstoff-Nr.
2.4545
GB (China)
1J79
Trade names
Mumetal / Permalloy 80
Other
1J85NiFe77CuCr

How much does Mu-metal cost?

Mu-metal is a high-cost nickel alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Mu-metal — frequently asked

What is Mu-metal used for?

Mu-metal is typically used for magnetic shielding cans, sensor and CRT shielding, current transformer cores and audio transformer laminations. In short: highest-permeability shielding alloy; classic magnetic shield material; anneal after final forming.

What is the yield strength of Mu-metal?

Mu-metal has a typical yield strength of 250 MPa (36.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — weaker than 87% of nickel alloy grades. Strength varies by condition: see the 5 listed tempers.

Is Mu-metal easy to machine?

Not especially — machinability is rated poor (25/100, better than 76% of nickel alloy grades). Gummy and work-hardening: use sharp positive-rake carbide or HSS-Co, low speed (20–30 m/min), heavy feed, flood coolant, and re-anneal in dry hydrogen after machining to restore permeability.

Can Mu-metal be welded?

Yes — weldability is rated good (55/100). TIG, laser and electron-beam weld readily with matching or Ni-Fe filler; keep heat input low, avoid sulphur contamination, and hydrogen-anneal the assembly afterwards.

What surface finishes work on Mu-metal?

Not anodizable — protect with electroless nickel, tin plate, chromate-free passivation or paint; avoid abrasive blasting or hard handling on annealed shields as shock re-introduces stress.

Can Mu-metal be formed, bent or molded?

Annealed sheet deep-draws, spins and rolls easily; plan for a final 1100–1175 °C dry-hydrogen anneal on the finished shape since every bend or shear edge destroys local permeability.

What is the maximum service temperature of Mu-metal?

Mu-metal is rated for continuous use to about 400°C (752 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between Mu-metal ANN-H2 and Mu-metal-CW?

ANN-H2 is the default condition — final condition for magnetic shields and cores: maximum permeability, lowest coercivity — do not cold-work or machine after this anneal. CW: full-hard rolled strip/foil for laminations and shims that must stay flat and dimensionally stable; permeability is low until the parts are hydrogen-annealed. Yield strength is 250 MPa in ANN-H2 versus 760 MPa in CW.

How much does Mu-metal cost?

Mu-metal is a high-cost nickel alloy ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. ASTM A753 — Wrought Nickel-Iron Soft Magnetic Alloys (Type 4) — ASTM International (2019)
  2. GB/T 14986 (1J79) (2018)
  3. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (soft magnetic alloys) — ASM International (1990)
  4. High-permeability Ni-Fe magnetic shielding alloy datasheets (Mumetal / Co-Netic / PERMENORM class) — shielding alloy producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.