FabDigit

Low Expansion NI · Ni-Co-Fe Alloy

Nickel Alloy Kovar

Nickel Alloy Kovar is a low expansion ni nickel alloy — glass-sealing low-expansion alloy. Typical values: 345 MPa yield, 8.36 g/cm³, rated to 200 °C. Available for CNC machining, Sheet metal at FabDigit.

CNC machiningSheet metalPremium cost $$$

Properties

Typical room-temperature values in the O (annealed) condition. Metric first, imperial in gray. The bars show where Kovar sits against the other 11 nickel alloy grades in the catalog.

Datasheet

Yield strength345 MPa50 ksi
Tensile strength540 MPa78 ksi
Hardness160 HB
Density8.36 g/cm³0.302 lb/in³
Specific strength (yield ÷ density)41
Min service temp-250 °C-418 °F
Max service temp200 °C392 °F
Electrical conductivity2.2 % IACS1.3 MS/m
MachinabilityFair40 / 100
WeldabilityGood60 / 100
FormabilityVery good75 / 100
ISO 513 machining groupS

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Against other nickel alloy grades

Yield strength345 MPa 50 ksi
195 MPafamily median 360 MPa825 MPa
Tensile strength540 MPa 78 ksi
490 MPafamily median 790 MPa1,240 MPa
Density8.36 g/cm³ 0.302 lb/in³
8.1 g/cm³family median 8.44 g/cm³8.89 g/cm³
Hardness (HB equiv.)160 HB
150 HBfamily median 195 HB302 HB
Max service temp200 °C 392 °F
200 °Cfamily median 600 °C1,100 °C
Electrical conductivity2.2 % IACS 1.3 MS/m
1.3 % IACSfamily median 2.2 % IACS3.4 % IACS
Machinability40 / 100
20 / 100family median 20 / 10040 / 100
Relative cost49
49family median 4957

Strength versus weight in the nickel alloy family

Yield strength against density for every nickel alloy grade FabDigit runs. Kovar is highlighted; hover a dot for its name, or open the interactive family chart.

1502003005007001,0006.577.588.5Density (g/cm³)Yield strength (MPa) — log scaleNitinolNickel 200Inconel 718Inconel 625Hastelloy C276Hastelloy XMonel 400Monel K500WaspaloyInvar 36Kovar

Manufacturability

The process limits FabDigit's quote engine applies to Kovar. Design inside these and the part quotes instantly; outside them it routes to an engineer.

CNC machining

MachinabilityFair40 / 100
ISO material groupS.1
Cutting speed (rough / finish)40 / 55 m/min
Minimum wall1.5 mm
Minimum internal radius2 mm
Drill depth limit3× diameter
Best surface (machined / polished)Ra 1.6 /
Hardenable after machiningNo

Sheet metal

FormabilityBetter75 / 100
WeldabilityGood60 / 100
BendableYes

Conditions and tempers

How Kovar is supplied and what each state is for. The default is what FabDigit quotes unless your drawing says otherwise.

ConditionBest forYield MPaTensile MPaElong. %Hardness
ODefault
Annealed (O)
Softest — parts you will bend or deep-form; not for carrying load

Heat treatment and post-processing

Operations FabDigit's suppliers routinely run on Kovar, ranked by how often they make sense for this grade.

Heat treatment

Age (Inconel 718 standard)Inconel 718 AMS 5662 cycle
Solution AnnealDissolve carbides; reset austenite (stainless)
Hot Isostatic Press (HIP)Eliminate porosity in cast / 3DP parts

Post-processing

Manual DeburrDeburrstandard
Edge Break (0.5mm)Deburr
Shot PeenBlast
ElectropolishPolish
CMM InspectionInspection
FAI ReportInspection
Individual BagPackaging

Surface finishes for Kovar

Coatings and treatments compatible with nickel alloy on the processes Kovar runs on. Pick them in the quote configurator or call them out on the drawing.

Passivation

  • Electropolishing

Plating

  • Gold Plating
  • Silver Plating

Marking / Decoration

  • Chemical Etching
  • Dot Peen Marking
  • Electro-chemical Etching
  • Embossing / Debossing
  • Ink Stamping
  • Laser Marking
  • Mechanical Engraving
  • Steel Stamping
  • Vibro Engraving / Scribing

Thermal Spray

  • HVOF Coating
  • Plasma Spray

Equivalent designations

Standards and trade names that resolve to Nickel Alloy Kovar in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
K94610
ASTM
F15
Also called
Alloy K

Stock forms

Raw-material forms FabDigit sources Kovar in.

SheetPlateRodBarWire

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.