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Nickel Alloy Mu-metal vs N09777

Nickel Alloy · grade comparison

Nickel Alloy Mu-metal and N09777 are both nickel alloy grades. N09777 is the stronger of the two: yield strength 1,000 MPa (145 ksi) against 250 MPa (36.3 ksi) for Mu-metal, about 4.0 times as much; tensile strength follows at 1,275 MPa (185 ksi) vs 550 MPa (79.8 ksi). In exchange, Mu-metal is the more ductile: elongation 40% versus 15% for N09777, and N09777 is harder (400 HV vs 120 HV). N09777 is lighter (8.14 g/cm³ vs 8.74 g/cm³ for Mu-metal) and Mu-metal is stiffer (215 GPa vs 160 GPa). On the shop floor, Mu-metal welds better (good vs fair).

Mu-metalChoose it when the part is bent, formed or impact-loaded, or when it will be welded.

N09777Choose it when strength drives the design, or when weight is the constraint.

Mu-metal vs N09777: properties

Mu-metalN09777

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

215 GPa31.2 Msi
160 GPa23.2 Msi

Shear Modulus

80 GPa11.6 Msi
62 GPa9 Msi

Bulk Modulus

180 GPa26.1 Msi
127 GPa18.4 Msi

Poisson's Ratio

0.3
0.29

Tensile Strength (Ultimate)

550 MPa79.8 ksi
1,275 MPa185 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
1,000 MPa145 ksi

Elongation at Break

40%
15%

Reduction in Area

65%
30%

Shear Strength

360 MPa52.2 ksi
760 MPa110 ksi

Fatigue Strength (Endurance Limit)

240 MPa34.8 ksi
480 MPa69.6 ksi

Charpy V-Notch Impact (RT)

150 J111 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

115 HB
—

Hardness, Rockwell B

65 HRB
—

Hardness, Vickers

120 HV
400 HV

Fracture Toughness (K_IC)

—
70 MPa·√m63.7 ksi·√in

Hardness, Rockwell C

—
40 HRC

Physical

Density and transition temperatures.

Density

8.74 g/cm³0.32 lb/in³
8.14 g/cm³0.29 lb/in³

Melting Point (Solidus)

1,400°C2,552 °F
1,345°C2,453 °F

Liquidus Temperature

1,450°C2,642 °F
1,425°C2,597 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

31 W/m·K17.9 BTU/hr·ft·°F
13 W/m·K7.5 BTU/hr·ft·°F

Specific Heat Capacity

460 J/kg·K0.11 BTU/lb·°F
435 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.7 µm/m·K7.1 µin/in·°F
7.4 µm/m·K4.1 µin/in·°F

Max Service Temperature (continuous)

400°C752 °F
650°C1,202 °F

Same in both: Latent Heat of Fusion 285 J/g123 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

3 % IACS
1.8 % IACS

Electrical Resistivity

5.7×10⁻⁷ Ω·m22.4 µΩ·in
9.8×10⁻⁷ Ω·m38.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.2 V
-0.35 V

Corrosion Resistance

55 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

22%
13%

Weldability

55 / 100
45 / 100

Formability (cold)

80 / 100
20 / 100

Brazeability / Solderability

70 / 100
55 / 100

Same in both: Castability 30 / 100 · Polishability 70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

140 MJ/kg60,189 BTU/lb
230 MJ/kg98,882 BTU/lb

Embodied Carbon (primary production)

10.5 kg CO₂/kg
17 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
250 L/kg30 gal/lb

Same in both: Typical Recycled Content 25%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

63 kN·m/kg
157 kN·m/kg

Specific Stiffness (E / density)

24.6 MN·m/kg
19.7 MN·m/kg

Modulus of Resilience

145 kJ/m³
3,125 kJ/m³

Thermal Diffusivity

7.7 mm²/s
3.7 mm²/s

Thermal Shock Resistance Index

6
14

Strength versus weight

Yield strength against density for every nickel alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

2005001,0006.577.588.59Density (g/cm³)Yield strength (MPa) — log scaleMu-metalN09777

Manufacturing and finishing

CapabilityMu-metalN09777
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 3 finishes: Gold Plating, Plasma Spray, Silver Plating.

Mu-metal vs N09777 — frequently asked

Is N09777 stronger than Mu-metal?

Yes. N09777 has a typical yield strength of 1,000 MPa (145 ksi) against 250 MPa (36.3 ksi) for Mu-metal — about 4.0 times as much. Tensile strength is 1,275 MPa (185 ksi) vs 550 MPa (79.8 ksi).

Which is cheaper, Mu-metal or N09777?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Mu-metal or N09777?

Mu-metal. Its weldability rates good (55/100) against fair (45/100) for N09777.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Mu-metal and N09777 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.