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Copper Alloy C70260-TM04

Precip hard

UNS C70260 · EN CW111C, CuNi2Si

TM04 = mill hardened, full hard

Top mill-hardened level for maximum spring force and relaxation resistance in shallow-formed parts.

High cost $$$$

Values for the TM04 condition

Other C70260 tempers and conditions

C70260 is listed in 5 conditions; see the grade overview at C70260.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Mill hardened
Pick when deep forming, tight bends or complex stamping dominate and moderate spring force is enough.4004901579 HRB53 % IACS
Mill hardened, low-intermediate strength
Use for stamped contacts needing better spring force than TM00 while keeping generous bend radii.4805501285 HRB51 % IACS
TM02Default
Mill hardened, half hard
The default stocked strip temper: balanced spring force, formability and ~50% IACS conductivity.535595989 HRB50 % IACS
Mill hardened, high strength
Choose for higher contact normal force and better stress relaxation, accepting larger minimum bend radii.580630793 HRB48 % IACS
TM04This page
Mill hardened, full hard
Top mill-hardened level for maximum spring force and relaxation resistance in shallow-formed parts.620665596 HRB46 % IACS

What is C70260-TM04?

C70260-TM04 is C70260 in the TM04 condition — top mill-hardened level for maximum spring force and relaxation resistance in shallow-formed parts. C70260-TM04 has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 665 MPa (96.5 ksi) — stronger than 95% of copper alloy grades. Elongation at break is 5% and the elastic modulus is 130 GPa (18.9 Msi). C70260-TM04 has a density of 8.83 g/cm³ (0.319 lb/in³), heavier than 65% of copper alloy grades. It melts at 1,085°C (1,985 °F). TM02 is the default condition FabDigit quotes; TM04 is available on request or by drawing note.

Advantages

  • High strength — 620 MPa (89.9 ksi), better than 95% of copper alloy grades
  • Stiff — 130 GPa (18.9 Msi), better than 89% of copper alloy grades
  • High electrical conductivity — 46 % IACS, better than 78% of copper alloy grades

Limitations

  • Limited ductility — 5%, worse than 93% of copper alloy grades

C70260-TM04 properties

Typical room-temperature values for C70260-TM04; 13 are specific to this condition. Other listed values are C70260 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C70260-TM04 has a density of 8.83 g/cm³ (0.319 lb/in³), heavier than 65% of copper alloy grades. It melts at 1,085°C (1,985 °F).

Density8.83 g/cm³0.32 lb/in³
Melting Point (Solidus)1,085°C1,985 °F
Liquidus Temperature1,100°C2,012 °F

Mechanical12

C70260-TM04 has a yield strength of 620 MPa (89.9 ksi) and a tensile strength of 665 MPa (96.5 ksi) — stronger than 95% of copper alloy grades. Elongation at break is 5% and the elastic modulus is 130 GPa (18.9 Msi).

Elastic (Young's) Modulus130 GPa18.9 Msi
Shear Modulus49 GPa7.1 Msi
Bulk Modulus130 GPa18.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)665 MPa96.5 ksi
Yield Strength (0.2% offset)620 MPa89.9 ksi
Elongation at Break5%
Shear Strength410 MPa59.5 ksi
Fatigue Strength (Endurance Limit)255 MPa37 ksi
Hardness, Brinell175 HB
Hardness, Rockwell B96 HRB
Hardness, Vickers215 HV

Thermal6

C70260-TM04 is rated for continuous service to 200°C (392 °F). It conducts heat at 176 W/m·K (101.7 BTU/hr·ft·°F), better than 74% of copper alloy grades. Thermal expansion is 17.6 µm/m·K (9.78 µin/in·°F).

Thermal Conductivity176 W/m·K102 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)17.6 µm/m·K9.8 µin/in·°F
Latent Heat of Fusion205 J/g88.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-200°C-328 °F

Electrical3

C70260-TM04 conducts electricity at 46 % IACS, better than 78% of copper alloy grades.

Electrical Conductivity46 % IACS
Electrical Resistivity3.75×10⁻⁸ Ω·m1.48 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (62/100), worse than 57% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.24 V
Corrosion ResistanceGood62/100
Chemical Resistance SummaryGood in atmosphere, fresh water and mild industrial environments; attacked by ammonia/amines, oxidizing acids, and sulfide-bearing media; not for strong oxidizers.

Sustainability4

Producing a kilogram of C70260-TM04 takes about 60 MJ of energy and emits 4 kg of CO₂ — more than 69% of copper alloy grades. Typical recycled content is 35%.

Embodied Energy (primary production)60 MJ/kg25,795 BTU/lb
Embodied Carbon (primary production)4 kg CO₂/kg
Embodied Water320 L/kg38.3 gal/lb
Typical Recycled Content35%

Manufacturability7

C70260-TM04's machinability is fair (42/100, better than 59% of copper alloy grades); weldability fair (45/100); formability fair (45/100).

MachinabilityFair42/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityFair45/100
Formability (cold)Fair45/100
Brazeability / SolderabilityVery good80/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy; use tin, nickel, silver or gold electroplating instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C70260-TM04

Is C70260 easy to machine?

Machines like a medium-hard bronze — chips are gummy; use sharp carbide, positive rake and generous coolant; rating ≈30 % of AISI 1212.

Can C70260 be welded?

Resistance and laser welding are practical; fusion welding locally over-ages the strip and loses spring temper, so avoid on formed contacts.

Can C70260 be formed, bent or molded?

Mill-hardened strip stamps and bends well in TM00–TM02 (good-way bends near 0–1t); step up bend radii and prefer good-way orientation at TM03/TM04.

What surface finishes work on C70260?

Not anodizable; standard finishes are Sn, Sn-Pb-free reflow, Ni underplate with Au or Ag flash for contacts; degrease and micro-etch before plating.

C70260 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Ni1.6 – 2.52
Si0.4 – 0.80.55
Mgoptional micro-addition for relaxation resistance≤ 0.15—
Fe≤ 0.2—
Zn≤ 0.5—
Mn≤ 0.1—
Pb≤ 0.02—
Others (total)≤ 0.3—
Cu≈96.5 % nominalbalance—

C70260-TM04 — frequently asked

What is C70260-TM04 used for?

C70260-TM04 is typically used for connectors, lead frames, switch parts and terminals. In short: balanced conductivity and spring force; formable Cu-Ni-Si strip; lower-alloy C70250 alternative.

What is the yield strength of C70260-TM04?

C70260-TM04 has a typical yield strength of 620 MPa (89.9 ksi) and a tensile strength of 665 MPa (96.5 ksi) — stronger than 95% of copper alloy grades. Strength varies by condition: see the 5 listed tempers.

Is C70260-TM04 easy to machine?

Not especially — machinability is rated fair (42/100, better than 59% of copper alloy grades). Machines like a medium-hard bronze — chips are gummy; use sharp carbide, positive rake and generous coolant; rating ≈30 % of AISI 1212.

Can C70260-TM04 be welded?

With care — weldability is rated fair (45/100). Resistance and laser welding are practical; fusion welding locally over-ages the strip and loses spring temper, so avoid on formed contacts.

What surface finishes work on C70260-TM04?

Not anodizable; standard finishes are Sn, Sn-Pb-free reflow, Ni underplate with Au or Ag flash for contacts; degrease and micro-etch before plating.

Can C70260-TM04 be formed, bent or molded?

Mill-hardened strip stamps and bends well in TM00–TM02 (good-way bends near 0–1t); step up bend radii and prefer good-way orientation at TM03/TM04.

What is the maximum service temperature of C70260-TM04?

C70260-TM04 is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C70260-TM02 and C70260-TM00?

TM02 is the default condition — the default stocked strip temper: balanced spring force, formability and ~50% IACS conductivity. TM00: pick when deep forming, tight bends or complex stamping dominate and moderate spring force is enough. Yield strength is 535 MPa in TM02 versus 400 MPa in TM00.

Sources

  1. EN 1654 / EN 1652 — Copper and copper alloys, strip for springs and connectors (CW111C CuNi2Si) — CEN (2019)
  2. ASTM B888 — Copper Alloy Strip for Electrical Connectors and Lead Frames — ASTM (2020)
  3. UNS C70260 alloy data — Copper Development Association (copper.org) (2023)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. Cu-Ni-Si mill-hardened connector strip datasheets (TM00–TM04) — Various strip producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.