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Copper Alloy C68000-AW (As-welded deposit)

Heat-treated state · default condition

UNS C68000

Default condition: properties of the as-deposited braze weld metal made with bare RBCuZn-B rod plus separate flux.

High cost $$$$

Values for the AW condition

Other C68000 tempers and conditions

C68000 is listed in 2 conditions; see the grade overview at C68000.

Compare all 2 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As cast
Reference condition for thick multi-pass overlays and cast test coupons; coarser grain gives slightly lower strength and ductility than a thin braze layer.26045022120 HB24 % IACS
AWDefaultThis page
As-welded deposit
Default condition: properties of the as-deposited braze weld metal made with bare RBCuZn-B rod plus separate flux.31050030130 HB24 % IACS

What is C68000-AW?

C68000-AW is C68000 heat treated to AW — default condition: properties of the as-deposited braze weld metal made with bare RBCuZn-B rod plus separate flux. C68000-AW has a yield strength of 310 MPa (45 ksi) and a tensile strength of 500 MPa (72.5 ksi) — stronger than 64% of copper alloy grades. Elongation at break is 30% and the elastic modulus is 103 GPa (14.9 Msi). C68000-AW has a density of 8.36 g/cm³ (0.302 lb/in³), lighter than 76% of copper alloy grades. It melts at 866°C (1,591 °F).

Advantages

  • Low embodied carbon — 3.2 kg CO₂/kg, better than 92% of copper alloy grades
  • Easy to machine — 75/100, better than 80% of copper alloy grades
  • Readily welded — 60/100, better than 76% of copper alloy grades
  • Ductile — tolerates forming and impact — 30%, better than 75% of copper alloy grades

C68000-AW properties

Typical room-temperature values for C68000-AW; 20 are specific to this condition. Other listed values are C68000 reference data and may not represent this condition. Bars are the position among copper alloy grades.

Physical3

C68000-AW has a density of 8.36 g/cm³ (0.302 lb/in³), lighter than 76% of copper alloy grades. It melts at 866°C (1,591 °F).

Density8.36 g/cm³0.3 lb/in³
Melting Point (Solidus)866°C1,591 °F
Liquidus Temperature888°C1,630 °F

Mechanical14

C68000-AW has a yield strength of 310 MPa (45 ksi) and a tensile strength of 500 MPa (72.5 ksi) — stronger than 64% of copper alloy grades. Elongation at break is 30% and the elastic modulus is 103 GPa (14.9 Msi).

Elastic (Young's) Modulus103 GPa14.9 Msi
Shear Modulus39 GPa5.7 Msi
Bulk Modulus115 GPa16.7 Msi
Poisson's Ratio0.34
Tensile Strength (Ultimate)500 MPa72.5 ksi
Yield Strength (0.2% offset)310 MPa45 ksi
Elongation at Break30%
Reduction in Area35%
Shear Strength300 MPa43.5 ksi
Fatigue Strength (Endurance Limit)170 MPa24.7 ksi
Charpy V-Notch Impact (RT)30 J22.1 ft·lbf
Hardness, Brinell130 HB
Hardness, Rockwell B74 HRB
Hardness, Vickers137 HV

Thermal6

C68000-AW is rated for continuous service to 200°C (392 °F). It conducts heat at 120 W/m·K (69.3 BTU/hr·ft·°F), better than 66% of copper alloy grades. Thermal expansion is 20.8 µm/m·K (11.6 µin/in·°F).

Thermal Conductivity120 W/m·K69.3 BTU/hr·ft·°F
Specific Heat Capacity377 J/kg·K0.09 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)20.8 µm/m·K11.6 µin/in·°F
Latent Heat of Fusion170 J/g73.1 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-60°C-76 °F

Electrical3

C68000-AW conducts electricity at 24 % IACS, better than 57% of copper alloy grades.

Electrical Conductivity24 % IACS
Electrical Resistivity7.2×10⁻⁸ Ω·m2.83 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is good (55/100), worse than 86% of copper alloy grades.

Galvanic Potential (seawater, vs SCE)-0.27 V
Corrosion ResistanceGood55/100
Chemical Resistance SummaryGood in fresh water, atmosphere and most neutral media; attacked by ammonia/amines (stress-corrosion cracking), oxidising acids, and suffers dezincification in stagnant brackish or chlorinated water.

Sustainability4

Producing a kilogram of C68000-AW takes about 52 MJ of energy and emits 3.2 kg of CO₂ — less than 87% of copper alloy grades. Typical recycled content is 40%.

Embodied Energy (primary production)52 MJ/kg22,356 BTU/lb
Embodied Carbon (primary production)3.2 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content40%

Manufacturability8

C68000-AW's machinability is very good (75/100, better than 80% of copper alloy grades); weldability good (60/100); formability fair (50/100).

MachinabilityVery good75/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityGood60/100
Formability (cold)Fair50/100
CastabilityVery good70/100
Brazeability / SolderabilityExcellent92/100
PolishabilityVery good70/100
Anodizing Responsen/a — copper alloy; use chemical patination, clear lacquer or plating instead of anodising

Common Calculations5

Specific Strength (UTS / density)calculated60 kN·m/kg
Specific Stiffness (E / density)calculated12.3 MN·m/kg
Modulus of Resiliencecalculated467 kJ/m³
Thermal Diffusivitycalculated38.1 mm²/s
Thermal Shock Resistance Indexcalculated28

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with C68000-AW

Is C68000 easy to machine?

Deposit machines like a high-strength unleaded brass — use sharp positive-rake carbide, moderate speeds; expect stringy chips versus free-cutting brass.

Can C68000 be welded?

Applied by oxy-acetylene braze welding (slightly oxidising flame) or GMAW braze at 880–915 °C with borax-type flux; keep heat input low and ventilate for zinc fume.

Can C68000 be formed, bent or molded?

Supplied as drawn bare rod, flux-coated rod or spooled wire; the deposit itself is a casting and should not be relied on for cold forming.

What surface finishes work on C68000?

Colour is a yellow-gold brass tone that blends with brass/bronze bases; polishes well, can be lacquered, chemically patinated or nickel/chrome plated — not anodisable.

C68000 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cu56 – 6058
Sn0.8 – 1.10.95
Fegrain refinement, raises strength0.25 – 1.20.7
Mn0.01 – 0.50.25
Nidistinguishes RBCuZn-B from RBCuZn-C0.2 – 0.80.5
Sisuppresses zinc fuming0.04 – 0.150.1
Pb≤ 0.05—
Al≤ 0.01—
Others (total)≤ 0.5—
Znbalance—

C68000-AW — frequently asked

What is C68000-AW used for?

C68000-AW is typically used for cast iron braze welding, structural steel repair and tank and pipe fabrication. In short: strongest brass-type filler; stronger than RBCuZn-A; braze welds cast iron.

What is the yield strength of C68000-AW?

C68000-AW has a typical yield strength of 310 MPa (45 ksi) and a tensile strength of 500 MPa (72.5 ksi) — stronger than 64% of copper alloy grades. Strength varies by condition: see the 2 listed tempers.

Is C68000-AW easy to machine?

Yes — machinability is rated very good (75/100, better than 80% of copper alloy grades). Deposit machines like a high-strength unleaded brass — use sharp positive-rake carbide, moderate speeds; expect stringy chips versus free-cutting brass.

Can C68000-AW be welded?

Yes — weldability is rated good (60/100). Applied by oxy-acetylene braze welding (slightly oxidising flame) or GMAW braze at 880–915 °C with borax-type flux; keep heat input low and ventilate for zinc fume.

What surface finishes work on C68000-AW?

Colour is a yellow-gold brass tone that blends with brass/bronze bases; polishes well, can be lacquered, chemically patinated or nickel/chrome plated — not anodisable.

Can C68000-AW be formed, bent or molded?

Supplied as drawn bare rod, flux-coated rod or spooled wire; the deposit itself is a casting and should not be relied on for cold forming.

What is the maximum service temperature of C68000-AW?

C68000-AW is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between C68000-AW and C68000 Cast?

AW is the default condition — default condition: properties of the as-deposited braze weld metal made with bare RBCuZn-B rod plus separate flux. Cast: reference condition for thick multi-pass overlays and cast test coupons; coarser grain gives slightly lower strength and ductility than a thin braze layer. Yield strength is 310 MPa in AW versus 260 MPa in Cast.

Sources

  1. AWS A5.8/A5.8M — Specification for Filler Metals for Brazing and Braze Welding (RBCuZn-B) — American Welding Society (2019)
  2. AWS A5.27/A5.27M — Specification for Copper and Copper Alloy Rods for Gas Welding — American Welding Society (2017)
  3. CDA Alloy C68000 (Low Fuming Brass, Nickel) datasheet — Copper Development Association (2023)
  4. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Handbook Vol.6 — Welding, Brazing and Soldering — ASM International (1993)
  6. Low-fuming bronze braze welding rod datasheets — Harris Products Group / Lucas-Milhaupt (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.