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Copper Alloy C68000 vs ERCuAl-A2

Copper Alloy · grade comparison

Copper Alloy C68000 and ERCuAl-A2 are both copper alloy grades. C68000 is the stronger of the two: yield strength 310 MPa (45 ksi) against 270 MPa (39.2 ksi) for ERCuAl-A2, about 15% more. C68000 is the more ductile: elongation 30% versus 25% for ERCuAl-A2, and ERCuAl-A2 is harder (150 HB vs 130 HB). ERCuAl-A2 is lighter (7.58 g/cm³ vs 8.36 g/cm³ for C68000) and ERCuAl-A2 is stiffer (117 GPa vs 103 GPa). On the shop floor, C68000 machines more easily (very good vs poor) and ERCuAl-A2 welds better (very good vs good).

C68000Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

ERCuAl-A2Choose it when weight is the constraint, or when the part sees heat.

C68000 vs ERCuAl-A2: properties

C68000ERCuAl-A2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

103 GPa14.9 Msi
117 GPa17 Msi

Shear Modulus

39 GPa5.7 Msi
44 GPa6.4 Msi

Poisson's Ratio

0.34
0.32

Tensile Strength (Ultimate)

500 MPa72.5 ksi
585 MPa84.8 ksi

Yield Strength (0.2% offset)

310 MPa45 ksi
270 MPa39.2 ksi

Elongation at Break

30%
25%

Reduction in Area

35%
—

Shear Strength

300 MPa43.5 ksi
350 MPa50.8 ksi

Fatigue Strength (Endurance Limit)

170 MPa24.7 ksi
200 MPa29 ksi

Charpy V-Notch Impact (RT)

30 J22.1 ft·lbf
40 J29.5 ft·lbf

Hardness, Brinell

130 HB
150 HB

Hardness, Rockwell B

74 HRB
82 HRB

Hardness, Vickers

137 HV
158 HV

Same in both: Bulk Modulus 115 GPa16.7 Msi

Physical

Density and transition temperatures.

Density

8.36 g/cm³0.3 lb/in³
7.58 g/cm³0.27 lb/in³

Melting Point (Solidus)

866°C1,591 °F
1,030°C1,886 °F

Liquidus Temperature

888°C1,630 °F
1,046°C1,915 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
59 W/m·K34.1 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
419 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.8 µm/m·K11.6 µin/in·°F
16.2 µm/m·K9 µin/in·°F

Latent Heat of Fusion

170 J/g73.1 BTU/lb
205 J/g88.1 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
300°C572 °F

Min Service Temperature

-60°C-76 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

24 % IACS
13 % IACS

Electrical Resistivity

7.2×10⁻⁸ Ω·m2.83 µΩ·in
1.33×10⁻⁷ Ω·m5.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.27 V
-0.31 V

Corrosion Resistance

55 / 100
74 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
32 / 100

Weldability

60 / 100
72 / 100

Formability (cold)

50 / 100
45 / 100

Castability

70 / 100
65 / 100

Brazeability / Solderability

92 / 100
35 / 100

Polishability

70 / 100
68 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
58 MJ/kg24,936 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
3.9 kg CO₂/kg

Typical Recycled Content

40%
35%

Same in both: Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

60 kN·m/kg
77 kN·m/kg

Specific Stiffness (E / density)

12.3 MN·m/kg
15.4 MN·m/kg

Modulus of Resilience

467 kJ/m³
312 kJ/m³

Thermal Diffusivity

38.1 mm²/s
18.6 mm²/s

Thermal Shock Resistance Index

28
18

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleERCuAl-A2C68000

Manufacturing and finishing

CapabilityC68000ERCuAl-A2
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C68000 vs ERCuAl-A2 — frequently asked

Is C68000 stronger than ERCuAl-A2?

Yes. C68000 has a typical yield strength of 310 MPa (45 ksi) against 270 MPa (39.2 ksi) for ERCuAl-A2 — about 15% more. Tensile strength is 500 MPa (72.5 ksi) vs 585 MPa (84.8 ksi).

Which is cheaper, C68000 or ERCuAl-A2?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C68000 or ERCuAl-A2?

C68000. Its machinability rates very good (75/100) against poor (32/100) for ERCuAl-A2; for welding the order is ERCuAl-A2 first (very good, 72/100) then C68000 (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C68000 and ERCuAl-A2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.