FabDigit

Aluminum 7108

AA 7108

7108 is a medium-strength, weldable Al-Zn-Mg extrusion alloy with no significant copper addition, supplied in F, O, T4, T5, T6, T651, T7, T76, T79 and as-welded condition.

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Reference datasheet — 7108 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the T6 condition

7108 tempers and conditions

7108 is supplied in 10 conditions, soft to hard. T6 is the default FabDigit quotes; the values on this page are for it.

Compare all 10 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition for severe forming or straightening before re-heat-treatment.751552045 HB39 % IACS
As fabricated
Mill state of press-exit material sold for further heat treatment or as non-structural sections.1502501670 HB34 % IACS
Solution heat treated and naturally aged
Use when sections must be bent, roll-formed or stretch-bent before final artificial aging.1752801880 HB30 % IACS
As-welded deposit
Design basis for welded joints in T6 profiles; strength largely recovers after several weeks of natural aging.2052901085 HB32 % IACS
Cooled from hot working and artificially aged
Cheapest strengthened condition for press-quenchable profiles where T6 dimensional accuracy is not required.29533511100 HB33 % IACS
Solution heat treated and overaged (stabilized)
Pick for thick welded sections or corrosive/humid service where SCC risk outweighs 10 % strength loss.29533513100 HB37 % IACS
Overaged for exfoliation-corrosion resistance
Intermediate overage: better exfoliation/SCC resistance than T6 with most of its strength.31535012105 HB35 % IACS
T6Default
Solution heat treated and artificially aged
Default stocked condition: maximum strength for welded structural profiles and crash members.34037011110 HB33 % IACS
T6, stress relieved by stretching
Choose when machined parts must stay dimensionally stable after heavy stock removal.34537510112 HB33 % IACS
Very slightly overaged
Automotive bumper-beam/crash-box temper: near-T6 strength with improved bendability and crash folding behaviour.35538512112 HB34 % IACS

What is 7108?

7108 is a medium-strength, weldable Al-Zn-Mg extrusion alloy with no significant copper addition, supplied in F, O, T4, T5, T6, T651, T7, T76, T79 and as-welded condition. It is used for welded structural extrusions where good extrudability is combined with 340 MPa yield, 370 MPa tensile, 11% elongation and 110 HB, and a weldability score of 80 with natural HAZ recovery after welding. Corrosion resistance is moderate (score 50), machinability is average (score 60) and service temperature is limited to about 120 °C, with SCC a concern in sustained short-transverse tension. 7020 is the nearest weldable 7000-series alternative. 7108 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 600°C (1,112 °F). 7108 has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 370 MPa (53.7 ksi) — stronger than 82% of aluminum grades. Elongation at break is 11% and the elastic modulus is 70 GPa (10.2 Msi).

What is 7108 used for?

  • Welded structural extrusions
  • Transport frames
  • Ladders

Advantages

  • High strength — 340 MPa (49.3 ksi), better than 82% of aluminum grades
  • Conducts heat well — 160 W/m·K (92.4 BTU/hr·ft·°F), better than 76% of aluminum grades

Limitations

  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

7108 properties

Typical room-temperature values for 7108-T6; bars are the position among aluminum grades.

Physical3

7108 has a density of 2.78 g/cm³ (0.1 lb/in³), heavier than 74% of aluminum grades. It melts at 600°C (1,112 °F).

Density2.78 g/cm³0.1 lb/in³
Melting Point (Solidus)600°C1,112 °F
Liquidus Temperature645°C1,193 °F

Mechanical12

7108 has a yield strength of 340 MPa (49.3 ksi) and a tensile strength of 370 MPa (53.7 ksi) — stronger than 82% of aluminum grades. Elongation at break is 11% and the elastic modulus is 70 GPa (10.2 Msi).

Elastic (Young's) Modulus70 GPa10.2 Msi
Shear Modulus26.5 GPa3.8 Msi
Bulk Modulus71 GPa10.3 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)370 MPa53.7 ksi
Yield Strength (0.2% offset)340 MPa49.3 ksi
Elongation at Break11%
Shear Strength220 MPa31.9 ksi
Fatigue Strength (Endurance Limit)120 MPa17.4 ksi
Fracture Toughness (K_IC)28 MPa·√m25.5 ksi·√in
Hardness, Brinell110 HB
Hardness, Vickers118 HV

Thermal6

7108 is rated for continuous service to 120°C (248 °F). It conducts heat at 160 W/m·K (92.4 BTU/hr·ft·°F), better than 76% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity160 W/m·K92.4 BTU/hr·ft·°F
Specific Heat Capacity880 J/kg·K0.21 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

7108 conducts electricity at 33 % IACS, worse than 57% of aluminum grades.

Electrical Conductivity33 % IACS
Electrical Resistivity5.2×10⁻⁸ Ω·m2.05 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (50/100), worse than 56% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.86 V
Corrosion ResistanceFair50/100
Chemical Resistance SummaryGood in neutral atmospheres, fresh water and most organics; attacked by strong acids/alkalis, chlorides promote pitting and, in T6, stress-corrosion cracking in short-transverse direction.

Sustainability4

Producing a kilogram of 7108 takes about 200 MJ of energy and emits 12 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 25%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)12 kg CO₂/kg
Embodied Water1,100 L/kg132 gal/lb
Typical Recycled Content25%

Manufacturability8

7108's machinability is good (60/100, worse than 51% of aluminum grades); weldability very good (80/100); formability fair (45/100).

MachinabilityGood60/100
Machinability Rating (AISI 1212 = 100 %)150%
WeldabilityVery good80/100
Formability (cold)Fair45/100
CastabilityPoor25/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood55/100
Anodizing Responsegood — clear and hard anodizing possible; Zn-bearing 7000-series tends to give a slightly yellow/grey tint versus 6000 series, decorative bright anodizing is only fair

Common Calculations5

Specific Strength (UTS / density)calculated133 kN·m/kg
Specific Stiffness (E / density)calculated25.2 MN·m/kg
Modulus of Resiliencecalculated826 kJ/m³
Thermal Diffusivitycalculated65.4 mm²/s
Thermal Shock Resistance Indexcalculated36

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 7108 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7108

Working with 7108

Is 7108 easy to machine?

Machines well in T5/T6 with sharp polished-flute carbide tools, high speed and generous coolant; O/T4 tempers are gummy and give poor surface finish.

Can 7108 be welded?

Excellent MIG/TIG and FSW behaviour with 5356/5183 filler; HAZ softening is partly recovered by natural aging, but keep the HAZ out of sustained tensile short-transverse stress to avoid SCC.

Can 7108 be formed, bent or molded?

Best formed in T4/T5 (stretch-bending, roll-forming) with generous bend radii; T6/T79 tolerate only mild bends and press-quenching from the extrusion press is standard for thin profiles.

7108 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Si≤ 0.10.06
Femax (7108A allows up to 0.15)≤ 0.10.07
Cumax; Cu-free class for weldability≤ 0.050.02
Mn≤ 0.050.02
Mg0.7 – 1.41
Cr≤ 0.050.02
Zn4.5 – 5.55
Zrrecrystallisation control0.12 – 0.250.16
Ti≤ 0.050.02
Others (each)each≤ 0.05
Others (total)total≤ 0.15
Albalance

What surface finishes work on 7108?

Takes clear and hard anodizing well (slightly grey/yellow tint versus 6060/6063), chromate-free conversion coating and powder paint are common for automotive profiles.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 7108 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

Also called
7108-T6

How much does 7108 cost?

7108 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

7108 — frequently asked

What is 7108 used for?

7108 is typically used for welded structural extrusions, transport frames and ladders. In short: weldable 7000-series extrusion alloy; HAZ recovers by natural aging; stronger than 6082.

What is the yield strength of 7108?

7108 has a typical yield strength of 340 MPa (49.3 ksi) and a tensile strength of 370 MPa (53.7 ksi) — stronger than 82% of aluminum grades. Strength varies by condition: see the 10 listed tempers.

Is 7108 easy to machine?

Reasonably — machinability is rated good (60/100, worse than 51% of aluminum grades). Machines well in T5/T6 with sharp polished-flute carbide tools, high speed and generous coolant; O/T4 tempers are gummy and give poor surface finish.

Can 7108 be welded?

Yes — weldability is rated very good (80/100). Excellent MIG/TIG and FSW behaviour with 5356/5183 filler; HAZ softening is partly recovered by natural aging, but keep the HAZ out of sustained tensile short-transverse stress to avoid SCC.

What surface finishes work on 7108?

Takes clear and hard anodizing well (slightly grey/yellow tint versus 6060/6063), chromate-free conversion coating and powder paint are common for automotive profiles.

Can 7108 be formed, bent or molded?

Best formed in T4/T5 (stretch-bending, roll-forming) with generous bend radii; T6/T79 tolerate only mild bends and press-quenching from the extrusion press is standard for thin profiles.

What is the maximum service temperature of 7108?

7108 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 7108-T6 and 7108-O?

T6 is the default condition — default stocked condition: maximum strength for welded structural profiles and crash members. O: softest condition for severe forming or straightening before re-heat-treatment. Yield strength is 340 MPa in T6 versus 75 MPa in O.

How much does 7108 cost?

7108 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. ASM Handbook Vol. 2: Properties and Selection — Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  3. ASM Handbook Vol. 13B: Corrosion — Materials (Al-Zn-Mg corrosion & SCC) — ASM International (2005)
  4. Extrusion alloy data for Al-Zn-Mg automotive profiles (7003/7108 class) — Hydro Aluminium Extrusion (2021)
  5. EN 755-2 Aluminium and aluminium alloys — Extruded rod/bar, tube and profiles: mechanical properties — CEN (2016)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.