FabDigit

Aluminum 7A04

GB 7A04

7A04 (LC4) is a high-strength Al-Zn-Mg-Cu alloy of the GB/T 7000-series family, strengthened by MgZn2-type precipitation and dimensionally close to 7075/V95 in role and property level.

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Reference datasheet — 7A04 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the T6 condition

7A04 tempers and conditions

7A04 is supplied in 9 conditions, soft to hard. T6 is the default FabDigit quotes; the values on this page are for it.

Compare all 9 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest state for deep forming, bending or straightening before re-heat-treatment.1102351660 HB45 % IACS
As fabricated
Mill state of forging stock and hot-rolled slabs, bought for subsequent forging plus full heat treatment.2003201290 HB40 % IACS
Solution heat treated and naturally aged
Intermediate strength with better formability than T6; used when parts are formed after quenching and later artificially aged.30047013120 HB32 % IACS
T73, stress relieved by stretching
Thick-plate over-aged temper for machined aerospace fittings needing both low residual stress and SCC resistance.4204909132 HB40 % IACS
Solution heat treated and overaged for stress-corrosion resistance
Pick when stress-corrosion cracking or exfoliation risk (thick sections, sustained tension, marine/humid service) outweighs the ~8 % strength loss.43050010135 HB40 % IACS
Overaged for exfoliation-corrosion resistance
Compromise temper: most of T6 strength with much better exfoliation resistance in thin plate and extrusions.4505209140 HB38 % IACS
T6, heat treated by the user
Used when parts are formed in the O/F state and then given a full T6 treatment by the fabricator.4605308145 HB33 % IACS
T6, stress relieved by stretching
Thick plate temper of choice when large amounts of metal are machined away and distortion must be minimized.4705408148 HB33 % IACS
T6Default
Solution heat treated and artificially aged
Standard peak-strength condition for machined structural parts, extrusions and forgings; default stock temper.4755458150 HB33 % IACS

What is 7A04?

7A04 (LC4) is a high-strength Al-Zn-Mg-Cu alloy of the GB/T 7000-series family, strengthened by MgZn2-type precipitation and dimensionally close to 7075/V95 in role and property level. In its default aged condition it gives 475 MPa yield, 545 MPa tensile, 8 % elongation and about 150 HB, and is supplied as thick plate, extrusions, die forgings and bar for machined structural parts. It is not suitable for fusion welding, service is limited to about 120 °C, and corrosion/SCC resistance is modest (score 35), so over-aged T73/T7351 tempers are used for thick sections. 7075 is the direct alternative where an international designation is required. 7A04 has a density of 2.85 g/cm³ (0.103 lb/in³), heavier than 96% of aluminum grades. It melts at 477°C (891 °F). 7A04 has a yield strength of 475 MPa (68.9 ksi) and a tensile strength of 545 MPa (79 ksi) — stronger than 94% of aluminum grades. Elongation at break is 8% and the elastic modulus is 71 GPa (10.3 Msi).

What is 7A04 used for?

  • aircraft structural forgings
  • high-strength machined parts
  • landing gear components

Advantages

  • High strength — 475 MPa (68.9 ksi), better than 94% of aluminum grades
  • Easy to machine — 72/100, better than 80% of aluminum grades

Limitations

  • High embodied carbon — 14 kg CO₂/kg, worse than 95% of aluminum grades
  • Difficult to weld — 20/100, worse than 89% of aluminum grades
  • Needs corrosion protection — 35/100, worse than 85% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades

7A04 properties

Typical room-temperature values for 7A04-T6; bars are the position among aluminum grades.

Physical3

7A04 has a density of 2.85 g/cm³ (0.103 lb/in³), heavier than 96% of aluminum grades. It melts at 477°C (891 °F).

Density2.85 g/cm³0.1 lb/in³
Melting Point (Solidus)477°C891 °F
Liquidus Temperature635°C1,175 °F

Mechanical14

7A04 has a yield strength of 475 MPa (68.9 ksi) and a tensile strength of 545 MPa (79 ksi) — stronger than 94% of aluminum grades. Elongation at break is 8% and the elastic modulus is 71 GPa (10.3 Msi).

Elastic (Young's) Modulus71 GPa10.3 Msi
Shear Modulus26.9 GPa3.9 Msi
Bulk Modulus69 GPa10 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)545 MPa79 ksi
Yield Strength (0.2% offset)475 MPa68.9 ksi
Elongation at Break8%
Compressive Strength490 MPa71.1 ksi
Shear Strength330 MPa47.9 ksi
Fatigue Strength (Endurance Limit)160 MPa23.2 ksi
Fracture Toughness (K_IC)27 MPa·√m24.6 ksi·√in
Hardness, Brinell150 HB
Hardness, Rockwell B87 HRB
Hardness, Vickers160 HV

Thermal6

7A04 is rated for continuous service to 120°C (248 °F). It conducts heat at 130 W/m·K (75.1 BTU/hr·ft·°F), worse than 65% of aluminum grades. Thermal expansion is 23.4 µm/m·K (13 µin/in·°F).

Thermal Conductivity130 W/m·K75.1 BTU/hr·ft·°F
Specific Heat Capacity960 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)23.4 µm/m·K13 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

7A04 conducts electricity at 33 % IACS, worse than 57% of aluminum grades.

Electrical Conductivity33 % IACS
Electrical Resistivity5.2×10⁻⁸ Ω·m2.05 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is fair (35/100), worse than 85% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.83 V
Corrosion ResistanceFair35/100
Chemical Resistance SummaryGood in dry atmospheres and neutral organics; poor in chlorides, seawater spray and acids/alkalis; T6 state is susceptible to stress-corrosion and exfoliation, so anodize, prime or specify T73/T7351 for corrosive service.

Sustainability4

Producing a kilogram of 7A04 takes about 200 MJ of energy and emits 14 kg of CO₂ — less than 60% of aluminum grades. Typical recycled content is 10%.

Embodied Energy (primary production)200 MJ/kg85,985 BTU/lb
Embodied Carbon (primary production)14 kg CO₂/kg
Embodied Water1,200 L/kg144 gal/lb
Typical Recycled Content10%

Manufacturability6

7A04's machinability is very good (72/100, better than 80% of aluminum grades); weldability poor (20/100); formability poor (25/100).

MachinabilityVery good72/100
WeldabilityPoor20/100
Formability (cold)Poor25/100
Brazeability / SolderabilityPoor15/100
PolishabilityGood60/100
Anodizing Responsegood — takes sulfuric and hard (Type III) anodize well, but Cu content gives a slightly darker/greyer film and lower film corrosion resistance than 6000 series; chromic anodize used for aerospace parts.

Common Calculations5

Specific Strength (UTS / density)calculated191 kN·m/kg
Specific Stiffness (E / density)calculated24.9 MN·m/kg
Modulus of Resiliencecalculated1,589 kJ/m³
Thermal Diffusivitycalculated47.5 mm²/s
Thermal Shock Resistance Indexcalculated43

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 7A04 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7A04

Working with 7A04

Is 7A04 easy to machine?

Machines very freely in T6/T73 with sharp polished-flute carbide tools, high speeds and flood coolant/MQL; watch residual-stress distortion on thick plate — use T651/T7351 and symmetric roughing passes.

Can 7A04 be welded?

Not suitable for fusion welding (hot cracking, severe HAZ strength loss); join by riveting, bolting or adhesive, or use friction-stir/resistance spot welding with post-weld property allowance.

Can 7A04 be formed, bent or molded?

Form in O or T4 (or hot-form 200–350 °C) with generous bend radii; T6 material is prone to cracking, and forgings need controlled 400–460 °C forging plus solution quench.

7A04 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Zn5 – 76
Mg1.8 – 2.82.3
Cu1.4 – 21.7
Mn0.2 – 0.60.4
Cr0.1 – 0.250.17
Feimpurity limit≤ 0.5
Siimpurity limit≤ 0.5
Tigrain refiner / impurity≤ 0.1
Niimpurity limit≤ 0.1
others (each)total 0.10 max≤ 0.05
Albalance

What surface finishes work on 7A04?

Anodize (sulfuric, chromic or hard Type III), chromate/trivalent conversion coat plus epoxy primer for aerospace; avoid strong alkaline cleaners and give shot-peening on fatigue-critical surfaces.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 7A04 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

GB (China)
LC4
Other
7075

How much does 7A04 cost?

7A04 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

7A04 — frequently asked

What is 7A04 used for?

7A04 is typically used for aircraft structural forgings, high-strength machined parts and landing gear components. In short: 7075-class strength level; high-strength forging grade; not fusion weldable.

What is the yield strength of 7A04?

7A04 has a typical yield strength of 475 MPa (68.9 ksi) and a tensile strength of 545 MPa (79 ksi) — stronger than 94% of aluminum grades. Strength varies by condition: see the 9 listed tempers.

Is 7A04 easy to machine?

Yes — machinability is rated very good (72/100, better than 80% of aluminum grades). Machines very freely in T6/T73 with sharp polished-flute carbide tools, high speeds and flood coolant/MQL; watch residual-stress distortion on thick plate — use T651/T7351 and symmetric roughing passes.

Can 7A04 be welded?

Not readily — weldability is rated poor (20/100). Not suitable for fusion welding (hot cracking, severe HAZ strength loss); join by riveting, bolting or adhesive, or use friction-stir/resistance spot welding with post-weld property allowance.

What surface finishes work on 7A04?

Anodize (sulfuric, chromic or hard Type III), chromate/trivalent conversion coat plus epoxy primer for aerospace; avoid strong alkaline cleaners and give shot-peening on fatigue-critical surfaces.

Can 7A04 be formed, bent or molded?

Form in O or T4 (or hot-form 200–350 °C) with generous bend radii; T6 material is prone to cracking, and forgings need controlled 400–460 °C forging plus solution quench.

What is the maximum service temperature of 7A04?

7A04 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 7A04-T6 and 7A04-O?

T6 is the default condition — standard peak-strength condition for machined structural parts, extrusions and forgings; default stock temper. O: softest state for deep forming, bending or straightening before re-heat-treatment. Yield strength is 475 MPa in T6 versus 110 MPa in O.

How much does 7A04 cost?

7A04 is a premium-cost aluminum ($$$), cheaper than about 51% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. ASM Handbook Vol. 2 — Properties of Nonferrous Alloys (7075) — ASM International (1990)
  2. MMPDS-17 Metallic Materials Properties Development and Standardization — Battelle/FAA (2022)
  3. Aluminum Association Teal Sheets — registered alloy/temper data — The Aluminum Association (2018)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.