FabDigit

Aluminum 7079

AA 7079 · UNS A97079

7079 (A97079) is an older high-strength Al-Zn-Mg-Cu alloy developed for thick-section aircraft forgings, supplied in O, W, T6 and the stress-relieved T651, T652, T6510 and T6511 tempers.

High cost $$$$

Reference datasheet — 7079 is not in the instant-quote catalog. Upload your part and an engineer will quote it in this grade or suggest the closest stocked equivalent.

Values for the T6 condition

7079 tempers and conditions

7079 is supplied in 7 conditions, soft to hard. T6 is the default FabDigit quotes; the values on this page are for it.

Compare all 7 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Annealed
Softest condition for forming, straightening or re-heat-treating; no service strength.1102351662 HB45 % IACS
Solution heat treated (unstable)
Freshly quenched, refrigerated condition used only as a short forming/riveting window before ageing to T6.2303801795 HB30 % IACS
T6, stress relieved by compression
Forging temper where residual stress is knocked down by cold compression before ageing — the classic 7079 thick-forging condition.44851710140 HB33.5 % IACS
T6, stress relieved by stretching
Thick-plate temper with low residual stress for machined aircraft fittings and bulkheads.45552411142 HB33.5 % IACS
Solution treated, stretched, aged; permissible minor straightening
Extruded shapes/bar where tight straightness and low residual stress are needed and minor straightening is allowed.46053010143 HB33.5 % IACS
T6, stress relieved by stretching, minor straightening
As T6510 but with the tightest residual-stress control for parts machined to close tolerance from extrusion.46053010143 HB33.5 % IACS
T6Default
Solution heat treated and artificially aged
Standard peak-aged condition for die forgings and extrusions; highest strength but poorest SCC resistance.46953814145 HB33.5 % IACS

What is 7079?

7079 (A97079) is an older high-strength Al-Zn-Mg-Cu alloy developed for thick-section aircraft forgings, supplied in O, W, T6 and the stress-relieved T651, T652, T6510 and T6511 tempers. In T6 it provides about 469 MPa yield, 538 MPa tensile, 14% elongation and 145 HB with 121 W/m·K thermal conductivity, and it machines freely (72/100). Stress-corrosion sensitivity in the short-transverse direction, corrosion resistance of 28/100, no structural arc weldability and a 120 °C service limit restrict its use. The alloy is largely superseded, and 7075 or 7050 is specified for new designs. 7079 has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 477°C (891 °F). 7079 has a yield strength of 469 MPa (68 ksi) and a tensile strength of 538 MPa (78 ksi) — stronger than 93% of aluminum grades. Elongation at break is 14% and the elastic modulus is 71.7 GPa (10.4 Msi).

What is 7079 used for?

  • Legacy aircraft forgings
  • Thick-section structural fittings
  • Replacement parts for older airframes
  • Machined forged brackets and lugs
  • Heavy-gauge plate structures
  • Hogged-out structural housings

Advantages

  • High strength — 469 MPa (68 ksi), better than 93% of aluminum grades
  • Ductile — tolerates forming and impact — 14%, better than 81% of aluminum grades
  • Easy to machine — 72/100, better than 80% of aluminum grades
  • Tough — resists crack growth — 30 MPa·√m (27.3 ksi·√in), better than 76% of aluminum grades

Limitations

  • Needs corrosion protection — 28/100, worse than 99% of aluminum grades
  • Difficult to weld — 15/100, worse than 96% of aluminum grades
  • Limited service temperature — 120°C (248 °F), worse than 79% of aluminum grades
  • Poor heat conductor — 121 W/m·K (69.9 BTU/hr·ft·°F), worse than 76% of aluminum grades

7079 properties

Typical room-temperature values for 7079-T6; bars are the position among aluminum grades.

Physical3

7079 has a density of 2.74 g/cm³ (0.099 lb/in³), heavier than 64% of aluminum grades. It melts at 477°C (891 °F).

Density2.74 g/cm³0.1 lb/in³
Melting Point (Solidus)477°C891 °F
Liquidus Temperature635°C1,175 °F

Mechanical13

7079 has a yield strength of 469 MPa (68 ksi) and a tensile strength of 538 MPa (78 ksi) — stronger than 93% of aluminum grades. Elongation at break is 14% and the elastic modulus is 71.7 GPa (10.4 Msi).

Elastic (Young's) Modulus71.7 GPa10.4 Msi
Shear Modulus26.9 GPa3.9 Msi
Bulk Modulus75 GPa10.9 Msi
Poisson's Ratio0.33
Tensile Strength (Ultimate)538 MPa78 ksi
Yield Strength (0.2% offset)469 MPa68 ksi
Elongation at Break14%
Reduction in Area22%
Compressive Strength480 MPa69.6 ksi
Shear Strength315 MPa45.7 ksi
Fatigue Strength (Endurance Limit)215 MPa31.2 ksi
Fracture Toughness (K_IC)30 MPa·√m27.3 ksi·√in
Hardness, Brinell145 HB

Thermal6

7079 is rated for continuous service to 120°C (248 °F). It conducts heat at 121 W/m·K (69.9 BTU/hr·ft·°F), worse than 76% of aluminum grades. Thermal expansion is 24.3 µm/m·K (13.5 µin/in·°F).

Thermal Conductivity121 W/m·K69.9 BTU/hr·ft·°F
Specific Heat Capacity960 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)24.3 µm/m·K13.5 µin/in·°F
Latent Heat of Fusion390 J/g168 BTU/lb
Max Service Temperature (continuous)120°C248 °F
Min Service Temperature-196°C-321 °F

Electrical3

7079 conducts electricity at 33.5 % IACS, worse than 54% of aluminum grades.

Electrical Conductivity33.5 % IACS
Electrical Resistivity5.15×10⁻⁸ Ω·m2.03 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (28/100), worse than 99% of aluminum grades.

Galvanic Potential (seawater, vs SCE)-0.84 V
Corrosion ResistancePoor28/100
Chemical Resistance SummaryGood in neutral atmospheres and dry environments; attacked by strong acids/alkalis, and very susceptible to short-transverse stress-corrosion cracking and exfoliation in chloride-bearing or humid service unless clad, anodized or painted.

Sustainability4

Producing a kilogram of 7079 takes about 205 MJ of energy and emits 12.5 kg of CO₂ — more than 76% of aluminum grades. Typical recycled content is 8%.

Embodied Energy (primary production)205 MJ/kg88,134 BTU/lb
Embodied Carbon (primary production)12.5 kg CO₂/kg
Embodied Water1,150 L/kg138 gal/lb
Typical Recycled Content8%

Manufacturability8

7079's machinability is very good (72/100, better than 80% of aluminum grades); weldability poor (15/100); formability poor (28/100).

MachinabilityVery good72/100
Machinability Rating (AISI 1212 = 100 %)80%
WeldabilityPoor15/100
Formability (cold)Poor28/100
CastabilityPoor25/100
Brazeability / SolderabilityNot recommended10/100
PolishabilityGood55/100
Anodizing Responsegood — clear and hard (Type III) coatings form readily; Zn/Cu content gives a slightly gray-yellow cast and lower coating brightness than 6000 series, and anodizing does not remedy SCC susceptibility

Common Calculations5

Specific Strength (UTS / density)calculated196 kN·m/kg
Specific Stiffness (E / density)calculated26.2 MN·m/kg
Modulus of Resiliencecalculated1,534 kJ/m³
Thermal Diffusivitycalculated46 mm²/s
Thermal Shock Resistance Indexcalculated37

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Strength versus weight in the aluminum family

Yield strength against density for every aluminum grade FabDigit runs. 7079 is highlighted; hover a dot for its name, or open the interactive family chart.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale7079

Working with 7079

Is 7079 easy to machine?

Machines like 7075-T6 — free-cutting in the aged condition with sharp carbide tools, high speeds and flood coolant; stress-relieved tempers (T651/T652/T6511) are essential to avoid distortion when hogging thick sections.

Can 7079 be welded?

Not arc weldable for structural use (hot cracking and severe HAZ SCC); join by rivets, bolts or bonding, and repair only by mechanical means.

Can 7079 be formed, bent or molded?

Form in O or freshly quenched W condition then age; cold forming in T6 is limited to large-radius bends because ductility and SCC resistance are low.

7079 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Zn3.8 – 4.84.3
Mg2.9 – 3.73.3
Cu0.4 – 0.80.6
Mn0.1 – 0.30.2
Cr0.1 – 0.250.18
Fe≤ 0.4
Si≤ 0.3
Ti≤ 0.1
Others (each)others total 0.15 max≤ 0.05
Albalance

What surface finishes work on 7079?

Responds well to sulfuric and hard anodizing and to chromate/trivalent conversion coating plus epoxy primer — protective coating and avoidance of short-transverse sustained tension are mandatory for corrosion control.

Surface treatments FabDigit runs on aluminum parts — pick them in the quote configurator or call them out on the drawing. Each links to its datasheet in the surface-finish library (thickness, specs, call-out, material verdicts).

Equivalent designations

Standards and trade names that resolve to Aluminum 7079 in FabDigit's catalog. Equivalence is nominal — check the exact specification when certification matters.

UNS
A97079

How much does 7079 cost?

7079 is a high-cost aluminum ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

7079 — frequently asked

What is 7079 used for?

7079 is typically used for legacy aircraft forgings, thick-section structural fittings, replacement parts for older airframes, machined forged brackets and lugs, heavy-gauge plate structures and hogged-out structural housings. In short: legacy aerospace forging alloy; superseded by 7075/7050; thick-section high strength.

What is the yield strength of 7079?

7079 has a typical yield strength of 469 MPa (68 ksi) and a tensile strength of 538 MPa (78 ksi) — stronger than 93% of aluminum grades. Strength varies by condition: see the 7 listed tempers.

Is 7079 easy to machine?

Yes — machinability is rated very good (72/100, better than 80% of aluminum grades). Machines like 7075-T6 — free-cutting in the aged condition with sharp carbide tools, high speeds and flood coolant; stress-relieved tempers (T651/T652/T6511) are essential to avoid distortion when hogging thick sections.

Can 7079 be welded?

Not readily — weldability is rated poor (15/100). Not arc weldable for structural use (hot cracking and severe HAZ SCC); join by rivets, bolts or bonding, and repair only by mechanical means.

What surface finishes work on 7079?

Responds well to sulfuric and hard anodizing and to chromate/trivalent conversion coating plus epoxy primer — protective coating and avoidance of short-transverse sustained tension are mandatory for corrosion control.

Can 7079 be formed, bent or molded?

Form in O or freshly quenched W condition then age; cold forming in T6 is limited to large-radius bends because ductility and SCC resistance are low.

What is the maximum service temperature of 7079?

7079 is rated for continuous use to about 120°C (248 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between 7079-T6 and 7079-O?

T6 is the default condition — standard peak-aged condition for die forgings and extrusions; highest strength but poorest SCC resistance. O: softest condition for forming, straightening or re-heat-treating; no service strength. Yield strength is 469 MPa in T6 versus 110 MPa in O.

How much does 7079 cost?

7079 is a high-cost aluminum ($$$$), pricier than about 78% of the materials FabDigit quotes. Part price depends far more on geometry, tolerance and quantity than on the raw stock — upload a CAD file for a live quote.

Sources

  1. International Alloy Designations and Chemical Composition Limits for Wrought Aluminum (Teal Sheets) — The Aluminum Association (2018)
  2. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials — ASM International (1990)
  3. ASM Handbook Vol. 13B — Corrosion: Materials (Al alloy SCC behavior) — ASM International (2005)
  4. MMPDS / MIL-HDBK-5 legacy aluminum forging and plate allowables — FAA / Battelle (2003)
  5. Aluminum Standards and Data (legacy temper listings for 7079) — The Aluminum Association (2013)

Property data is compiled from published supplier and standards handbooks and normalised for comparison; hardness values on non-Brinell scales are converted approximately for charting only. Manufacturability limits are FabDigit quote-engine defaults and may be relaxed by engineering review. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.