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Steel S6 HT-AQ

Heat-treated state

AISI/SAE S6 · UNS T41906

HT-AQ = hardened, as-quenched

As-quenched martensite — an intermediate state only; must be tempered immediately to avoid cracking.

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Values for the HT-AQ condition

Other S6 tempers and conditions

S6 is listed in 6 conditions; see the grade overview at S6.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefault
Annealed
Standard mill supply condition for bar and flats; machine and drill in this state before hardening.41574022210 HB—
Hot rolled
Mill hot-worked stock before spheroidize annealing; only for re-forging or stock that will be fully heat treated.6801,0001232 HRC3 % IACS
Q&T 50–54 HRC
Pick when shock and chipping resistance outrank wear — heavy pneumatic tools, hot punches, shear knives on thick stock.1,4001,7001052 HRC—
Q&T 54–56 HRC
Best all-round balance of toughness and wear for chisels, rivet sets and impact punches.1,5501,900755 HRC—
Q&T 56–58 HRC
Choose for punches and shear blades where abrasion dominates and impact energy is moderate.1,7002,050557 HRC—
HT-AQThis page
Hardened, as-quenched
As-quenched martensite — an intermediate state only; must be tempered immediately to avoid cracking.1,8002,200161 HRC2.7 % IACS

What is S6 HT-AQ?

S6 HT-AQ is S6 heat treated to HT-AQ — as-quenched martensite — an intermediate state only; must be tempered immediately to avoid cracking. S6 HT-AQ has a yield strength of 1,800 MPa (261 ksi) and a tensile strength of 2,200 MPa (319 ksi) — stronger than 99% of steel grades. Elongation at break is 1% and the elastic modulus is 205 GPa (29.7 Msi). S6 HT-AQ has a density of 7.75 g/cm³ (0.28 lb/in³), lighter than 93% of steel grades. It melts at 1,420°C (2,588 °F). ANN is the default condition FabDigit quotes; HT-AQ is available on request or by drawing note.

Advantages

  • High strength — 1,800 MPa (261 ksi), better than 99% of steel grades

Limitations

  • Difficult to machine — 5/100, worse than 100% of steel grades
  • Difficult to weld — 3/100, worse than 100% of steel grades
  • Limited formability — 2/100, worse than 100% of steel grades
  • Limited ductility — 1%, worse than 99% of steel grades
  • Limited service temperature — 150°C (302 °F), worse than 99% of steel grades

S6 HT-AQ properties

Typical room-temperature values for S6 HT-AQ; 22 are specific to this condition. Other listed values are S6 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

S6 HT-AQ has a density of 7.75 g/cm³ (0.28 lb/in³), lighter than 93% of steel grades. It melts at 1,420°C (2,588 °F).

Density7.75 g/cm³0.28 lb/in³
Melting Point (Solidus)1,420°C2,588 °F
Liquidus Temperature1,480°C2,696 °F

Mechanical15

S6 HT-AQ has a yield strength of 1,800 MPa (261 ksi) and a tensile strength of 2,200 MPa (319 ksi) — stronger than 99% of steel grades. Elongation at break is 1% and the elastic modulus is 205 GPa (29.7 Msi).

Elastic (Young's) Modulus205 GPa29.7 Msi
Shear Modulus80 GPa11.6 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.29
Tensile Strength (Ultimate)2,200 MPa319 ksi
Yield Strength (0.2% offset)1,800 MPa261 ksi
Elongation at Break1%
Reduction in Area2%
Compressive Strength2,400 MPa348 ksi
Shear Strength1,350 MPa196 ksi
Fatigue Strength (Endurance Limit)700 MPa102 ksi
Charpy V-Notch Impact (RT)7 J5.2 ft·lbf
Hardness, Brinell640 HB
Hardness, Rockwell B95 HRB
Hardness, Vickers730 HV

Thermal6

S6 HT-AQ is rated for continuous service to 150°C (302 °F). It conducts heat at 22 W/m·K (12.7 BTU/hr·ft·°F), worse than 93% of steel grades. Thermal expansion is 12.4 µm/m·K (6.89 µin/in·°F).

Thermal Conductivity22 W/m·K12.7 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.4 µm/m·K6.9 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)150°C302 °F
Min Service Temperature-40°C-40 °F

Electrical3

S6 HT-AQ conducts electricity at 2.7 % IACS, worse than 96% of steel grades.

Electrical Conductivity2.7 % IACS
Electrical Resistivity6.4×10⁻⁷ Ω·m25.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is not recommended (10/100), worse than 86% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistanceNot recommended10/100
Chemical Resistance SummaryNo inherent corrosion resistance: rusts in humid air and rapidly in acids or chlorides; requires oiling, phosphating, black oxide or nitriding for storage and service.

Sustainability4

Producing a kilogram of S6 HT-AQ takes about 33 MJ of energy and emits 2.4 kg of CO₂ — more than 76% of steel grades. Typical recycled content is 40%.

Embodied Energy (primary production)33 MJ/kg14,187 BTU/lb
Embodied Carbon (primary production)2.4 kg CO₂/kg
Embodied Water65 L/kg7.8 gal/lb
Typical Recycled Content40%

Manufacturability7

S6 HT-AQ's machinability is not recommended (5/100, worse than 100% of steel grades); weldability not recommended (3/100); formability not recommended (2/100).

MachinabilityNot recommended5/100
Machinability Rating (AISI 1212 = 100 %)5%
WeldabilityNot recommended3/100
Formability (cold)Not recommended2/100
Brazeability / SolderabilityPoor30/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use black oxide, phosphate, nitriding or PVD coatings instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with S6 HT-AQ

Is S6 easy to machine?

Machine only in the annealed state (≈200 HB); the 2 % Si makes chips gummy — use sharp carbide or cobalt HSS, rigid setups, and finish-grind after hardening.

Can S6 be welded?

Not a structural weld grade; repair-weld only with matching or S-series filler at 300–400 °C preheat followed by an immediate full temper.

Can S6 be formed, bent or molded?

Forge 1040–1150 °C, stop above 900 °C, cool slowly and spheroidize anneal at 780–800 °C; cold forming is limited to light bending of annealed strip.

What surface finishes work on S6?

Harden 900–925 °C with a protective/neutral atmosphere or pack to control the strong decarburization tendency, oil quench, temper twice; finish with grinding plus black oxide, phosphate or nitride for rust protection.

S6 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
C0.4 – 0.50.45
Mn1.2 – 1.51.35
Sihigh Si raises tempering resistance and hardenability; promotes decarburization2 – 2.52.25
Cr1.2 – 1.51.35
Mo0.3 – 0.50.4
Vgrain refinement0.2 – 0.30.25
P≤ 0.03—
S≤ 0.03—
Febalance—

S6 HT-AQ — frequently asked

What is S6 HT-AQ used for?

S6 HT-AQ is typically used for chisels, heavy-duty punches, shear blades and forming tools. In short: toughest wear-resisting S grade; oil-hardening impact steel; strong decarburization tendency.

What is the yield strength of S6 HT-AQ?

S6 HT-AQ has a typical yield strength of 1,800 MPa (261 ksi) and a tensile strength of 2,200 MPa (319 ksi) — stronger than 99% of steel grades. Strength varies by condition: see the 6 listed tempers.

Is S6 HT-AQ easy to machine?

Not especially — machinability is rated not recommended (5/100, worse than 100% of steel grades). Machine only in the annealed state (≈200 HB); the 2 % Si makes chips gummy — use sharp carbide or cobalt HSS, rigid setups, and finish-grind after hardening.

Can S6 HT-AQ be welded?

Not readily — weldability is rated not recommended (3/100). Not a structural weld grade; repair-weld only with matching or S-series filler at 300–400 °C preheat followed by an immediate full temper.

What surface finishes work on S6 HT-AQ?

Harden 900–925 °C with a protective/neutral atmosphere or pack to control the strong decarburization tendency, oil quench, temper twice; finish with grinding plus black oxide, phosphate or nitride for rust protection.

Can S6 HT-AQ be formed, bent or molded?

Forge 1040–1150 °C, stop above 900 °C, cool slowly and spheroidize anneal at 780–800 °C; cold forming is limited to light bending of annealed strip.

What is the maximum service temperature of S6 HT-AQ?

S6 HT-AQ is rated for continuous use to about 150°C (302 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between S6-ANN and S6 HT-AQ?

ANN is the default condition — standard mill supply condition for bar and flats; machine and drill in this state before hardening. HT-AQ: as-quenched martensite — an intermediate state only; must be tempered immediately to avoid cracking. Yield strength is 415 MPa in ANN versus 1,800 MPa in HT-AQ.

Sources

  1. ASTM A681 — Standard Specification for Tool Steels Alloy — ASTM International (2022)
  2. ASM Handbook, Vol. 1: Properties and Selection — Irons, Steels, and High-Performance Alloys (Tool Steels) — ASM International (1990)
  3. Tool Steels, 5th ed. (Roberts, Krauss, Kennedy) — ASM International (1998)
  4. SAE J438 / UNS T41906 designation data — SAE International (2017)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.