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Steel D5-ANN (Annealed)

Heat-treated state · default condition

AISI/SAE D5 · UNS T30405

Standard as-supplied stock condition: soft enough to turn, mill and drill before hardening.

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Values for the ANN condition

Other D5 tempers and conditions

D5 is listed in 5 conditions; see the grade overview at D5.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ANNDefaultThis page
Annealed
Standard as-supplied stock condition: soft enough to turn, mill and drill before hardening.45076014235 HB—
Hardened & tempered 55–57 HRC
Choose when chipping of thin sections or shock loading is the failure mode rather than abrasion.1,6001,900256 HRC—
Hardened & tempered 58–60 HRC
The workhorse working hardness: balanced wear resistance and toughness for blanking dies and shear blades.1,8002,1001.559 HRC21 W/m·K
Hardened + deep cryogenic + double temper, 61–63 HRC
Sub-zero treatment converts retained austenite for maximum dimensional stability and wear life in precision dies.1,9002,050162 HRC2.5 % IACS
Hardened & tempered 60–62 HRC
Pick for long-run abrasive blanking, thread rolling dies and forming rolls where chipping risk is low.1,9502,250161 HRC—

What is D5-ANN?

D5-ANN is D5 heat treated to ANN — standard as-supplied stock condition: soft enough to turn, mill and drill before hardening. D5-ANN has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 52% of steel grades. Elongation at break is 14% and the elastic modulus is 210 GPa (30.5 Msi). D5-ANN has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 95% of steel grades. It melts at 1,421°C (2,590 °F).

Advantages

  • Good corrosion resistance — 25/100, better than 92% of steel grades

Limitations

  • Low fracture toughness — 30 MPa·√m (27.3 ksi·√in), worse than 96% of steel grades
  • Poor heat conductor — 20 W/m·K (11.6 BTU/hr·ft·°F), worse than 96% of steel grades
  • Low electrical conductivity — 2.7 % IACS, worse than 96% of steel grades
  • Limited service temperature — 200°C (392 °F), worse than 93% of steel grades
  • High embodied carbon — 2.9 kg CO₂/kg, worse than 91% of steel grades

D5-ANN properties

Typical room-temperature values for D5-ANN; 19 are specific to this condition. Other listed values are D5 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

D5-ANN has a density of 7.7 g/cm³ (0.278 lb/in³), lighter than 95% of steel grades. It melts at 1,421°C (2,590 °F).

Density7.7 g/cm³0.28 lb/in³
Melting Point (Solidus)1,421°C2,590 °F
Liquidus Temperature1,460°C2,660 °F

Mechanical16

D5-ANN has a yield strength of 450 MPa (65.3 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 52% of steel grades. Elongation at break is 14% and the elastic modulus is 210 GPa (30.5 Msi).

Elastic (Young's) Modulus210 GPa30.5 Msi
Shear Modulus81 GPa11.7 Msi
Bulk Modulus160 GPa23.2 Msi
Poisson's Ratio0.28
Tensile Strength (Ultimate)760 MPa110 ksi
Yield Strength (0.2% offset)450 MPa65.3 ksi
Elongation at Break14%
Reduction in Area25%
Compressive Strength900 MPa131 ksi
Shear Strength480 MPa69.6 ksi
Fatigue Strength (Endurance Limit)350 MPa50.8 ksi
Fracture Toughness (K_IC)30 MPa·√m27.3 ksi·√in
Charpy V-Notch Impact (RT)15 J11.1 ft·lbf
Hardness, Brinell235 HB
Hardness, Rockwell B99 HRB
Hardness, Vickers245 HV

Thermal6

D5-ANN is rated for continuous service to 200°C (392 °F). It conducts heat at 20 W/m·K (11.6 BTU/hr·ft·°F), worse than 96% of steel grades. Thermal expansion is 10.5 µm/m·K (5.83 µin/in·°F).

Thermal Conductivity20 W/m·K11.6 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)10.5 µm/m·K5.8 µin/in·°F
Latent Heat of Fusion250 J/g107 BTU/lb
Max Service Temperature (continuous)200°C392 °F
Min Service Temperature-60°C-76 °F

Electrical3

D5-ANN conducts electricity at 2.7 % IACS, worse than 96% of steel grades.

Electrical Conductivity2.7 % IACS
Electrical Resistivity6.4×10⁻⁷ Ω·m25.2 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (25/100), better than 92% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.35 V
Corrosion ResistancePoor25/100
Chemical Resistance SummaryResists dry atmospheres and oils; rusts readily in humid air, sweat or water-based coolant — keep oiled or coated. Not resistant to acids, chlorides or salt spray.

Sustainability4

Producing a kilogram of D5-ANN takes about 36 MJ of energy and emits 2.9 kg of CO₂ — more than 89% of steel grades. Typical recycled content is 35%.

Embodied Energy (primary production)36 MJ/kg15,477 BTU/lb
Embodied Carbon (primary production)2.9 kg CO₂/kg
Embodied Water65 L/kg7.8 gal/lb
Typical Recycled Content35%

Manufacturability8

D5-ANN's machinability is poor (30/100, worse than 89% of steel grades); weldability poor (18/100); formability poor (20/100).

MachinabilityPoor30/100
Machinability Rating (AISI 1212 = 100 %)30%
WeldabilityPoor18/100
Formability (cold)Poor20/100
CastabilityPoor25/100
Brazeability / SolderabilityFair35/100
PolishabilityGood55/100
Anodizing Responsen/a — ferrous alloy; use black oxide, nitriding or PVD (TiN/TiCN/AlCrN) instead

Common Calculations5

Specific Strength (UTS / density)calculated99 kN·m/kg
Specific Stiffness (E / density)calculated27.3 MN·m/kg
Modulus of Resiliencecalculated482 kJ/m³
Thermal Diffusivitycalculated5.6 mm²/s
Thermal Shock Resistance Indexcalculated7

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with D5-ANN

Is D5 easy to machine?

Machine only in the annealed condition with rigid setups, low speeds and carbide or coated-carbide tooling; hardened parts require CBN turning, grinding or EDM.

Can D5 be welded?

Poor weldability — preheat 400–500 °C, use matching or high-alloy filler, weld hot, then re-temper immediately to avoid cracking; repair welding only.

Can D5 be formed, bent or molded?

No cold forming; hot forge 900–1050 °C with slow furnace cooling, then full spheroidize anneal at ~870 °C to prevent cracking.

What surface finishes work on D5?

Grind with soft, free-cutting wheels to avoid grinding burn; finish with nitriding, black oxide or PVD coating — mirror polish limited by coarse eutectic carbides.

D5 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Cforms Cr-rich M7C3 carbides1.4 – 1.61.5
Cr11 – 1312
Coraises hot hardness / temper resistance2.5 – 3.53
Mo0.7 – 1.20.9
Voptional, grain refinement≤ 10.5
Mn≤ 0.60.4
Si≤ 0.60.35
Niresidual≤ 0.3—
Curesidual≤ 0.25—
P≤ 0.03—
S≤ 0.03—
Febalance—

D5-ANN — frequently asked

What is D5-ANN used for?

D5-ANN is typically used for cold extrusion dies, heavy blanking dies and high-wear forming tools. In short: cobalt-bearing D-series grade; maximum cold-work wear resistance; machine before hardening.

What is the yield strength of D5-ANN?

D5-ANN has a typical yield strength of 450 MPa (65.3 ksi) and a tensile strength of 760 MPa (110 ksi) — stronger than 52% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is D5-ANN easy to machine?

Not especially — machinability is rated poor (30/100, worse than 89% of steel grades). Machine only in the annealed condition with rigid setups, low speeds and carbide or coated-carbide tooling; hardened parts require CBN turning, grinding or EDM.

Can D5-ANN be welded?

Not readily — weldability is rated poor (18/100). Poor weldability — preheat 400–500 °C, use matching or high-alloy filler, weld hot, then re-temper immediately to avoid cracking; repair welding only.

What surface finishes work on D5-ANN?

Grind with soft, free-cutting wheels to avoid grinding burn; finish with nitriding, black oxide or PVD coating — mirror polish limited by coarse eutectic carbides.

Can D5-ANN be formed, bent or molded?

No cold forming; hot forge 900–1050 °C with slow furnace cooling, then full spheroidize anneal at ~870 °C to prevent cracking.

What is the maximum service temperature of D5-ANN?

D5-ANN is rated for continuous use to about 200°C (392 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between D5-ANN and D5 HT60-62?

ANN is the default condition — standard as-supplied stock condition: soft enough to turn, mill and drill before hardening. HT60-62: pick for long-run abrasive blanking, thread rolling dies and forming rolls where chipping risk is low. Yield strength is 450 MPa in ANN versus 1,950 MPa in HT60-62.

Sources

  1. ASTM A681 — Standard Specification for Tool Steels, Alloy — ASTM International (2015)
  2. SAE J437/J438 — Tool and Die Steels — SAE International (2015)
  3. ASM Handbook Vol. 1: Properties and Selection: Irons, Steels, and High-Performance Alloys (Tool Steels) — ASM International (1990)
  4. Tool Steels, 5th ed. (Roberts, Krauss, Kennedy) — ASM International (1998)
  5. High-carbon high-chromium cold-work tool steel datasheets (D-series) — Böhler / Crucible / Hudson Tool Steel (2022)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.