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Steel A842 Grade 400 T30-60

Grade

ASTM A842 Grade 400 · EN EN-GJV-400 · GB RuT400

T30-60 = heavy section 30 < t ≤ 60 mm

Use these cast-body values for medium heavy walls of 30 < t ≤ 60 mm under EN 16079 grading; slower solidification lowers tensile strength to 390 MPa and hardness to 210 HB.

Standard cost $$

Values for the T30-60 condition

Other A842 Grade 400 tempers and conditions

A842 Grade 400 is listed in 5 conditions; see the grade overview at A842 Grade 400.

Compare all 5 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Heavy section 60 < t ≤ 200 mm
Use for heavy-walled machine-tool castings and large cylinder blocks; graphite coarsening in 60-200 mm sections cuts as-cast strength to 340 MPa tensile, so check designs against these body values.2953401.513 HRC3 % IACS
T30-60This page
Heavy section 30 < t ≤ 60 mm
Use these cast-body values for medium heavy walls of 30 < t ≤ 60 mm under EN 16079 grading; slower solidification lowers tensile strength to 390 MPa and hardness to 210 HB.3203901.515 HRC3.1 % IACS
Stress relieved
Use stress relieving at 540–580 °C with slow cooling before finish machining of blocks and heads with uneven wall thickness; dimensional stability improves and strength drops slightly to 335 MPa.3354152.215 HRC3.1 % IACS
FDefault
As fabricated
Pick the standard as-cast pearlitic condition on test bars up to 30 mm for most cylinder blocks and heads; it meets the specified mechanical requirements at 350 MPa yield with no heat treatment.350430217 HRC3.1 % IACS
Normalized
Choose normalizing near 900 °C with air cooling for thick sections or castings low in as-cast pearlite: 400 MPa yield, 255 HB and better wear resistance, but lower ductility and conductivity.4005001.225 HRC3 % IACS

What is A842 Grade 400 T30-60?

A842 Grade 400 T30-60 is A842 Grade 400 in the T30-60 grade — use these cast-body values for medium heavy walls of 30 < t ≤ 60 mm under EN 16079 grading; slower solidification lowers tensile strength to 390 MPa and hardness to 210 HB. A842 Grade 400 T30-60 has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 390 MPa (56.6 ksi) — weaker than 81% of steel grades. Elongation at break is 1.5% and the elastic modulus is 140 GPa (20.3 Msi). A842 Grade 400 T30-60 has a density of 7.1 g/cm³ (0.257 lb/in³), lighter than 99% of steel grades. It melts at 1,150°C (2,102 °F). F is the default condition FabDigit quotes; T30-60 is available on request or by drawing note.

Advantages

  • Low embodied carbon — 1.8 kg CO₂/kg, better than 99% of steel grades

Limitations

  • Low stiffness — 140 GPa (20.3 Msi), worse than 99% of steel grades
  • Limited ductility — 1.5%, worse than 99% of steel grades
  • Limited formability — 5/100, worse than 99% of steel grades
  • Low fracture toughness — 22 MPa·√m (20 ksi·√in), worse than 98% of steel grades
  • Low electrical conductivity — 3.1 % IACS, worse than 89% of steel grades

A842 Grade 400 T30-60 properties

Typical room-temperature values for A842 Grade 400 T30-60; 23 are specific to this condition. Other listed values are A842 Grade 400 reference data and may not represent this condition. Bars are the position among steel grades.

Physical3

A842 Grade 400 T30-60 has a density of 7.1 g/cm³ (0.257 lb/in³), lighter than 99% of steel grades. It melts at 1,150°C (2,102 °F).

Density7.1 g/cm³0.26 lb/in³
Melting Point (Solidus)1,150°C2,102 °F
Liquidus Temperature1,170°C2,138 °F

Mechanical17

A842 Grade 400 T30-60 has a yield strength of 320 MPa (46.4 ksi) and a tensile strength of 390 MPa (56.6 ksi) — weaker than 81% of steel grades. Elongation at break is 1.5% and the elastic modulus is 140 GPa (20.3 Msi).

Elastic (Young's) Modulus140 GPa20.3 Msi
Shear Modulus57 GPa8.3 Msi
Bulk Modulus100 GPa14.5 Msi
Poisson's Ratio0.26
Tensile Strength (Ultimate)390 MPa56.6 ksi
Yield Strength (0.2% offset)320 MPa46.4 ksi
Elongation at Break1.5%
Reduction in Area2%
Compressive Strength910 MPa132 ksi
Shear Strength345 MPa50 ksi
Fatigue Strength (Endurance Limit)155 MPa22.5 ksi
Fracture Toughness (K_IC)22 MPa·√m20 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell210 HB
Hardness, Rockwell B94 HRB
Hardness, Rockwell C15 HRC
Hardness, Vickers220 HV

Thermal6

A842 Grade 400 T30-60 is rated for continuous service to 350°C (662 °F). It conducts heat at 38 W/m·K (22 BTU/hr·ft·°F), worse than 69% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).

Thermal Conductivity38 W/m·K22 BTU/hr·ft·°F
Specific Heat Capacity460 J/kg·K0.11 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)11.5 µm/m·K6.4 µin/in·°F
Latent Heat of Fusion220 J/g94.6 BTU/lb
Max Service Temperature (continuous)350°C662 °F
Min Service Temperature-20°C-4 °F

Electrical3

A842 Grade 400 T30-60 conducts electricity at 3.1 % IACS, worse than 89% of steel grades.

Electrical Conductivity3.1 % IACS
Electrical Resistivity5.6×10⁻⁷ Ω·m22 µΩ·in
Magnetic Responseferromagnetic

Chemical & Environmental3

Corrosion resistance is poor (20/100), better than 87% of steel grades.

Galvanic Potential (seawater, vs SCE)-0.6 V
Corrosion ResistancePoor20/100
Chemical Resistance SummaryRusts freely in humid air and water; acceptable in oils, coolants with inhibitors and neutral/alkaline media; attacked by dilute acids and chlorides — requires paint, phosphate or oil film for storage.

Sustainability4

Producing a kilogram of A842 Grade 400 T30-60 takes about 20 MJ of energy and emits 1.8 kg of CO₂ — less than 99% of steel grades. Typical recycled content is 80%.

Embodied Energy (primary production)20 MJ/kg8,598 BTU/lb
Embodied Carbon (primary production)1.8 kg CO₂/kg
Embodied Water30 L/kg3.6 gal/lb
Typical Recycled Content80%

Manufacturability8

A842 Grade 400 T30-60's machinability is fair (38/100, worse than 80% of steel grades); weldability poor (30/100); formability not recommended (5/100).

MachinabilityFair38/100
Machinability Rating (AISI 1212 = 100 %)48%
WeldabilityPoor30/100
Formability (cold)Not recommended5/100
CastabilityGood55/100
Brazeability / SolderabilityFair40/100
PolishabilityFair45/100
Anodizing Responsen/a — ferrous alloy; use phosphating, painting or nitriding instead

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with A842 Grade 400 T30-60

Is A842 Grade 400 easy to machine?

Distinctly difficult to machine: the as-cast material has no MnS protective film, so run low speed with high feed using CBN or coated carbide, dry or with high-pressure through-tool coolant; tool life is roughly 1/5 to 1/2 that of grey iron.

Can A842 Grade 400 be welded?

Weldability is poor: preheat 300–400 °C and weld small passes with ENiFe/ENi electrodes followed by slow cooling, or use cold welding with short beads and peening; stress relief after welding is recommended.

Can A842 Grade 400 be formed, bent or molded?

Sand or shell cast with strict control of residual Mg and Ti and pre-pour thermal analysis to avoid flake or nodular graphite; feeding requirements lie between grey and ductile iron.

What surface finishes work on A842 Grade 400?

Phosphating, paint or rust-preventive oil is normally used for corrosion protection; cylinder bores can be honed, gas nitrided or laser hardened to improve wear resistance. Anodizing does not apply.

A842 Grade 400 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
CASTM A842 does not specify chemistry; typical CGI melt per GB/T 26655 RuT4003.1 – 3.93.6
Si1.7 – 2.62.2
Mnhigher end stabilises pearlite0.2 – 0.60.4
Cupearlite promoter for Grade 4000.3 – 10.7
Mgresidual; controls compacted (vermicular) graphite0.01 – 0.020.01
Tioptional anti-nodularising addition; kept low if castings are recycled0 – 0.150.02
Snoptional pearlite stabiliser0 – 0.10.04
P≤ 0.060.03
Slow S required before Mg treatment≤ 0.030.01
Febalance—

A842 Grade 400 T30-60 — frequently asked

What is A842 Grade 400 T30-60 used for?

A842 Grade 400 T30-60 is typically used for diesel engine blocks, cylinder heads and brake discs. In short: standard diesel block CGI; high thermal-fatigue strength; hard on cutting tools.

What is the yield strength of A842 Grade 400 T30-60?

A842 Grade 400 T30-60 has a typical yield strength of 320 MPa (46.4 ksi) and a tensile strength of 390 MPa (56.6 ksi) — weaker than 81% of steel grades. Strength varies by condition: see the 5 listed tempers.

Is A842 Grade 400 T30-60 easy to machine?

Not especially — machinability is rated fair (38/100, worse than 80% of steel grades). Distinctly difficult to machine: the as-cast material has no MnS protective film, so run low speed with high feed using CBN or coated carbide, dry or with high-pressure through-tool coolant; tool life is roughly 1/5 to 1/2 that of grey iron.

Can A842 Grade 400 T30-60 be welded?

Not readily — weldability is rated poor (30/100). Weldability is poor: preheat 300–400 °C and weld small passes with ENiFe/ENi electrodes followed by slow cooling, or use cold welding with short beads and peening; stress relief after welding is recommended.

What surface finishes work on A842 Grade 400 T30-60?

Phosphating, paint or rust-preventive oil is normally used for corrosion protection; cylinder bores can be honed, gas nitrided or laser hardened to improve wear resistance. Anodizing does not apply.

Can A842 Grade 400 T30-60 be formed, bent or molded?

Sand or shell cast with strict control of residual Mg and Ti and pre-pour thermal analysis to avoid flake or nodular graphite; feeding requirements lie between grey and ductile iron.

What is the maximum service temperature of A842 Grade 400 T30-60?

A842 Grade 400 T30-60 is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between A842 Grade 400-F and A842 Grade 400 T60-200?

F is the default condition — pick the standard as-cast pearlitic condition on test bars up to 30 mm for most cylinder blocks and heads; it meets the specified mechanical requirements at 350 MPa yield with no heat treatment. T60-200: use for heavy-walled machine-tool castings and large cylinder blocks; graphite coarsening in 60-200 mm sections cuts as-cast strength to 340 MPa tensile, so check designs against these body values. Yield strength is 350 MPa in F versus 295 MPa in T60-200.

Sources

  1. ASTM A842 — Standard Specification for Compacted Graphite Iron Castings — ASTM International (2023)
  2. EN 16079 — Founding: Compacted (vermicular) graphite cast irons — CEN (2011)
  3. ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels — ASM International (1990)
  4. ASM Handbook Vol. 15 — Casting — ASM International (2008)
  5. SinterCast CGI material properties overview — SinterCast AB (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.