Steel A842 Grade 400 T60-200
Grade
ASTM A842 Grade 400 · EN EN-GJV-400 · GB RuT400
T60-200 = heavy section 60 < t ≤ 200 mm
Use for heavy-walled machine-tool castings and large cylinder blocks; graphite coarsening in 60-200 mm sections cuts as-cast strength to 340 MPa tensile, so check designs against these body values.
Values for the T60-200 condition
Other A842 Grade 400 tempers and conditions
A842 Grade 400 is listed in 5 conditions; see the grade overview at A842 Grade 400.
Compare all 5 conditionsHide
| Condition · open for datasheet | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness | Conductivity |
|---|---|---|---|---|---|---|
T60-200This page Heavy section 60 < t ≤ 200 mm | Use for heavy-walled machine-tool castings and large cylinder blocks; graphite coarsening in 60-200 mm sections cuts as-cast strength to 340 MPa tensile, so check designs against these body values. | 295 | 340 | 1.5 | 13 HRC | 3 % IACS |
Heavy section 30 < t ≤ 60 mm | Use these cast-body values for medium heavy walls of 30 < t ≤ 60 mm under EN 16079 grading; slower solidification lowers tensile strength to 390 MPa and hardness to 210 HB. | 320 | 390 | 1.5 | 15 HRC | 3.1 % IACS |
Stress relieved | Use stress relieving at 540–580 °C with slow cooling before finish machining of blocks and heads with uneven wall thickness; dimensional stability improves and strength drops slightly to 335 MPa. | 335 | 415 | 2.2 | 15 HRC | 3.1 % IACS |
FDefault As fabricated | Pick the standard as-cast pearlitic condition on test bars up to 30 mm for most cylinder blocks and heads; it meets the specified mechanical requirements at 350 MPa yield with no heat treatment. | 350 | 430 | 2 | 17 HRC | 3.1 % IACS |
Normalized | Choose normalizing near 900 °C with air cooling for thick sections or castings low in as-cast pearlite: 400 MPa yield, 255 HB and better wear resistance, but lower ductility and conductivity. | 400 | 500 | 1.2 | 25 HRC | 3 % IACS |
What is A842 Grade 400 T60-200?
A842 Grade 400 T60-200 is A842 Grade 400 in the T60-200 grade — use for heavy-walled machine-tool castings and large cylinder blocks; graphite coarsening in 60-200 mm sections cuts as-cast strength to 340 MPa tensile, so check designs against these body values. A842 Grade 400 T60-200 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 87% of steel grades. Elongation at break is 1.5% and the elastic modulus is 135 GPa (19.6 Msi). A842 Grade 400 T60-200 has a density of 7.1 g/cm³ (0.257 lb/in³), lighter than 99% of steel grades. It melts at 1,150°C (2,102 °F). F is the default condition FabDigit quotes; T60-200 is available on request or by drawing note.
Advantages
- Low embodied carbon — 1.8 kg CO₂/kg, better than 99% of steel grades
Limitations
- Low stiffness — 135 GPa (19.6 Msi), worse than 99% of steel grades
- Limited ductility — 1.5%, worse than 99% of steel grades
- Low fracture toughness — 20 MPa·√m (18.2 ksi·√in), worse than 99% of steel grades
- Limited formability — 5/100, worse than 99% of steel grades
- Low electrical conductivity — 3 % IACS, worse than 91% of steel grades
A842 Grade 400 T60-200 properties
Typical room-temperature values for A842 Grade 400 T60-200; 23 are specific to this condition. Other listed values are A842 Grade 400 reference data and may not represent this condition. Bars are the position among steel grades.
Physical3
A842 Grade 400 T60-200 has a density of 7.1 g/cm³ (0.257 lb/in³), lighter than 99% of steel grades. It melts at 1,150°C (2,102 °F).
Mechanical17
A842 Grade 400 T60-200 has a yield strength of 295 MPa (42.8 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 87% of steel grades. Elongation at break is 1.5% and the elastic modulus is 135 GPa (19.6 Msi).
Thermal6
A842 Grade 400 T60-200 is rated for continuous service to 350°C (662 °F). It conducts heat at 39 W/m·K (22.5 BTU/hr·ft·°F), worse than 67% of steel grades. Thermal expansion is 11.5 µm/m·K (6.39 µin/in·°F).
Electrical3
A842 Grade 400 T60-200 conducts electricity at 3 % IACS, worse than 91% of steel grades.
Chemical & Environmental3
Corrosion resistance is poor (20/100), better than 87% of steel grades.
Sustainability4
Producing a kilogram of A842 Grade 400 T60-200 takes about 20 MJ of energy and emits 1.8 kg of CO₂ — less than 99% of steel grades. Typical recycled content is 80%.
Manufacturability8
A842 Grade 400 T60-200's machinability is fair (40/100, worse than 77% of steel grades); weldability poor (30/100); formability not recommended (5/100).
Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.
Working with A842 Grade 400 T60-200
Is A842 Grade 400 easy to machine?
Distinctly difficult to machine: the as-cast material has no MnS protective film, so run low speed with high feed using CBN or coated carbide, dry or with high-pressure through-tool coolant; tool life is roughly 1/5 to 1/2 that of grey iron.
Can A842 Grade 400 be welded?
Weldability is poor: preheat 300–400 °C and weld small passes with ENiFe/ENi electrodes followed by slow cooling, or use cold welding with short beads and peening; stress relief after welding is recommended.
Can A842 Grade 400 be formed, bent or molded?
Sand or shell cast with strict control of residual Mg and Ti and pre-pour thermal analysis to avoid flake or nodular graphite; feeding requirements lie between grey and ductile iron.
What surface finishes work on A842 Grade 400?
Phosphating, paint or rust-preventive oil is normally used for corrosion protection; cylinder bores can be honed, gas nitrided or laser hardened to improve wear resistance. Anodizing does not apply.
A842 Grade 400 chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| CASTM A842 does not specify chemistry; typical CGI melt per GB/T 26655 RuT400 | 3.1 – 3.9 | 3.6 |
| Si | 1.7 – 2.6 | 2.2 |
| Mnhigher end stabilises pearlite | 0.2 – 0.6 | 0.4 |
| Cupearlite promoter for Grade 400 | 0.3 – 1 | 0.7 |
| Mgresidual; controls compacted (vermicular) graphite | 0.01 – 0.02 | 0.01 |
| Tioptional anti-nodularising addition; kept low if castings are recycled | 0 – 0.15 | 0.02 |
| Snoptional pearlite stabiliser | 0 – 0.1 | 0.04 |
| P | ≤ 0.06 | 0.03 |
| Slow S required before Mg treatment | ≤ 0.03 | 0.01 |
| Fe | balance | — |
A842 Grade 400 T60-200 — frequently asked
What is A842 Grade 400 T60-200 used for?
A842 Grade 400 T60-200 is typically used for diesel engine blocks, cylinder heads and brake discs. In short: standard diesel block CGI; high thermal-fatigue strength; hard on cutting tools.
What is the yield strength of A842 Grade 400 T60-200?
A842 Grade 400 T60-200 has a typical yield strength of 295 MPa (42.8 ksi) and a tensile strength of 340 MPa (49.3 ksi) — weaker than 87% of steel grades. Strength varies by condition: see the 5 listed tempers.
Is A842 Grade 400 T60-200 easy to machine?
Not especially — machinability is rated fair (40/100, worse than 77% of steel grades). Distinctly difficult to machine: the as-cast material has no MnS protective film, so run low speed with high feed using CBN or coated carbide, dry or with high-pressure through-tool coolant; tool life is roughly 1/5 to 1/2 that of grey iron.
Can A842 Grade 400 T60-200 be welded?
Not readily — weldability is rated poor (30/100). Weldability is poor: preheat 300–400 °C and weld small passes with ENiFe/ENi electrodes followed by slow cooling, or use cold welding with short beads and peening; stress relief after welding is recommended.
What surface finishes work on A842 Grade 400 T60-200?
Phosphating, paint or rust-preventive oil is normally used for corrosion protection; cylinder bores can be honed, gas nitrided or laser hardened to improve wear resistance. Anodizing does not apply.
Can A842 Grade 400 T60-200 be formed, bent or molded?
Sand or shell cast with strict control of residual Mg and Ti and pre-pour thermal analysis to avoid flake or nodular graphite; feeding requirements lie between grey and ductile iron.
What is the maximum service temperature of A842 Grade 400 T60-200?
A842 Grade 400 T60-200 is rated for continuous use to about 350°C (662 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
What is the difference between A842 Grade 400-F and A842 Grade 400 T60-200?
F is the default condition — pick the standard as-cast pearlitic condition on test bars up to 30 mm for most cylinder blocks and heads; it meets the specified mechanical requirements at 350 MPa yield with no heat treatment. T60-200: use for heavy-walled machine-tool castings and large cylinder blocks; graphite coarsening in 60-200 mm sections cuts as-cast strength to 340 MPa tensile, so check designs against these body values. Yield strength is 350 MPa in F versus 295 MPa in T60-200.
Sources
- ASTM A842 — Standard Specification for Compacted Graphite Iron Castings — ASTM International (2023)
- EN 16079 — Founding: Compacted (vermicular) graphite cast irons — CEN (2011)
- ASM Handbook Vol. 1 — Properties and Selection: Irons, Steels — ASM International (1990)
- ASM Handbook Vol. 15 — Casting — ASM International (2008)
- SinterCast CGI material properties overview — SinterCast AB (2021)
Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.